Fabrication and design methods using selective etching and dual-material self-aligned multiple patterning processes to reduce the cut-hole patterning yield loss

摘要

Design and fabrication methods to reduce the effect of edge-placement errors in the cut-hole patterning process are invented using selective etching and dual-material self-aligned multiple patterning processes. The invented methods consist of a series of processing steps to decompose the original cut-hole mask into multiple separate masks, pattern the cut holes on the resist to expose certain targeted lines, and selectively etch the exposed targeted lines (formed by dual-material self-aligned multiple patterning processes) without attacking the non-target lines. This invention provides production-worthy methods for the semiconductor industry to continue IC scaling down to sub-10 nm half pitch.