Analysis of distribution rule of surface stress on cross wedge rolling contact zone by finite element method

摘要

Contact surface of cross-wedge rolling is a complicated space surface and distribution rule of contact surface stress is very complicated. So far, its analyzed result was still based on slippery line method. Designing mould and actual production mainly depend on experiential factor. Application and development of cross-wedge rolling was baffled seriously. Based on the forming characteristics of cross-wedge rolling with flat wedge-shape, the ANSYS/DYNA software was developed secondly on the basis of itself, and the corresponding command program was compiled. Rolling process of cross-wedge rolling with flat wedge-shape was simulated successfully. Through simulation, space surface shape of contact surface was achieved, and distribution rule of contact surface stress was analyzed detailed and obtained. The results provide important theoretical foundation for avoiding appearing bug on surface of rolled part, instructing to design cross-wedge mould and confirming force and energy parameter.