Development and characterization of a silicon-based micro direct methanol fuel cell

摘要

A silicon-based micro direct methanol fuel cell (μDMFC) for portable applications has been developed and its electrochemical characterization carried out in this study. Anode and cathode flowfields with channel and rib width of 750μm and channel depth of 400μm were fabricated on Si wafers using the microelectromechanical system (MEMS) technology. A membrane-electrode assembly (MEA) was specially fabricated to mitigate methanol crossover. This MEA features a modified anode backing structure in which a compact microporous layer is added to create an additional barrier to methanol transport thereby reducing the rate of methanol crossing over the polymer membrane. The cell with the active area of 1.625 cm{sup}2 was assembled by sandwiching the MEA between two micro-fabricated Si wafers. Extensive cell polarization testing demonstrated a maximum power density of 50 mW/cm{sup}2 using 2 M methanol feed at 60℃. When the cell was operated at room temperature, the maximum power density was shown to be about 16mW/cm{sup}2 with both 2 and 4M methanol feed. It was further found that the present μDMFC still produced reasonable performance under 8 M methanol solution at room temperature.