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Development of instrument detecting nonmetal foreign bodies in food material

机译:食品中非金属异物检测仪的研制

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摘要

In spite of a great deal of effort to prevent mixing foreign bodies in food materials, food manufacturers have still not been able to exterminate them. Nonmetal foreign bodies are very difficult to detect while metal foreign bodies can be detected easily. In this study, we developed a new nonmetal foreign body detection method and instrument. At first, we showed that the phases of the reflected waves from minced fish containing and not containing a few kinds of nonmetal foreign bodies were measured by setting the minced fish between two pieces of electrodes with high-frequency voltages. The results showed that the optimal frequency of the voltage supplied to the electrodes is 10 MHz, and the phase detector needs a precision of 0.1 deg. However, if floating the minced fish fast through the detector like the site in the factory, existing measuring instruments cannot be used because of their sampling speed and of the distortion of the signal. So, we developed a new digital phase-measuring instrument, which had the DSP's (digital signal processors) for calculation of the FFT (fast Fourier transform), are tangent and so on, and which used an adaptive sampling method. The developed instrument made it possible to measure the phase every 5 ms with a precision of 0.1 deg. However, the judgment of the foreign bodies was difficult, because the phase value of the minced fish itself is changeable in the floating experimental condition. So, we dealt effectively with the problem by using a neural network with a backpropagation learning method. The computer simulation results showed that a glass bead (2 mm in diameter), a styrene foam (3/spl times/3/spl times/3 mm/sup 3/) and paper (15/spl times/15 mm/sup 2/) could be detected.
机译:尽管为防止异物混入食品原料中进行了大量的努力,食品制造商仍无法消除它们。非金属异物很难检测,而金属异物则易于检测。在这项研究中,我们开发了一种新的非金属异物检测方法和仪器。首先,我们显示了通过将鱼肉置于两个带有高频电压的电极之间来测量鱼肉中含有和不含几种非金属异物的反射波的相位。结果表明,提供给电极的电压的最佳频率为10 MHz,并且相位检测器需要0.1度的精度。但是,如果将剁碎的鱼像工厂中的现场一样快速地通过检测器漂浮,则由于其采样速度和信号失真,无法使用现有的测量仪器。因此,我们开发了一种新的数字相位测量仪器,该仪器具有用于计算FFT(快速傅立叶变换)的DSP(数字信号处理器),切线等,并且使用了自适应采样方法。开发的仪器使得每5 ms可以以0.1度的精度测量相位。但是,由于鱼糜本身的相位值在浮动实验条件下是可变的,因此很难判断异物。因此,我们通过使用带有反向传播学习方法的神经网络有效地解决了该问题。计算机模拟结果显示,玻璃珠(直径2毫米),苯乙烯泡沫(3 / spl次/ 3 / spl次/ 3 mm / sup 3 /)和纸(15 / spl次/ 15 mm / sup 2) /)。

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