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Model Establishment of a Co-Based Metal Matrix with Additives of WC and Ni by Discrete Element Method

机译:离散元法建立含WC和Ni的钴基金属基体的模型

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摘要

A metal matrix is an indispensable component of metal-bonded diamond tools. The composition design of a metal matrix involves a number of experiments, making costly in terms of time, labor, and expense. The discrete element method (DEM) is a potential way to relieve these costs. The aim of this work is to demonstrate a methodology for establishing and calibrating metal matrix’s DEM model. A Co-based metal matrix with WC and Ni additives (CoX–WC–Ni) was used, in which the Co-based metal was Co–Cu–Sn metal (CoX). The skeletal substances in the metal matrix were treated as particles in the model, and the bonding substances were represented by the parallel bond between particles. To describe the elasticity of the metal matrix, a contact bond was also loaded between particles. A step-by-step calibration procedure with experimental tests of three-point bending and compression was proposed to calibrate all microcosmic parameters involved during the establishment of DEM models: first for the CoX matrix, then for the CoX–WC matrix and CoX–Ni matrix, and finally for the CoX–WC–Ni matrix. The CoX–WC–Ni DEM model was validated by the transverse rupture strength (TRS) of two new compositions and the results indicated that the model exhibited a satisfactory prediction ability with an error rate of less than 10%.
机译:金属基体是金属结合的金刚石工具必不可少的成分。金属基体的成分设计涉及许多实验,这在时间,人工和费用方面都非常昂贵。离散元素方法(DEM)是减轻这些成本的一种潜在方法。这项工作的目的是演示一种用于建立和校准金属基质的DEM模型的方法。使用了带有WC和Ni添加剂的Co基金属基体(CoX–WC–Ni),其中Co基金属为Co–Cu–Sn金属(CoX)。在模型中将金属基质中的骨架物质视为颗粒,结合物质以颗粒之间的平行键表示。为了描述金属基质的弹性,在颗粒之间还加载了接触键。提出了通过三点弯曲和压缩实验测试的逐步校准程序,以校准建立DEM模型时涉及的所有微观参数:首先用于CoX矩阵,然后用于CoX–WC矩阵和CoX–Ni矩阵,最后是CoX–WC–Ni矩阵。 CoX–WC–Ni DEM模型已通过两种新成分的横向断裂强度(TRS)进行了验证,结果表明该模型具有令人满意的预测能力,错误率小于10%。

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