Enhanced quality thin films of Cuw(In,Gay)Sez for semiconductor device applications are fabricated by initially forming a Cu-rich, phase-separated compound mixture comprising Cu(In,Ga):CuxSe on a substrate to form a large-grain precursor and then converting the excess CuxSe to Cu(In,Ga)Se2 by exposing it to an activity of In and/or Ga, either in vapor In and/or Ga form or in solid (In,Ga)ySez. Alternatively, the conversion can be made by sequential deposition of In and/or Ga and Se onto the phase-separated precursor. The conversion process is preferably performed in the temperature range of about 300 DEG -600 DEG C., where the Cu(In,Ga)Se2 remains solid, while the excess CuxSe is in a liquid flux. The characteristic of the resulting Cuw(In,Ga)ySez can be controlled by the temperature. Higher temperatures, such as 500 DEG -600 DEG C., result in a nearly stoichiometric Cu(In,Ga)Se2, whereas lower temperatures, such as 300 DEG -400 DEG C., result in a more Cu-poor compound, such as the Cuz(In,Ga)4Se7 phase.
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机译:通过首先在基板上形成包含Cu(In,Ga):CuxSe的富Cu相分离化合物混合物以形成大晶粒前体来制造用于半导体器件的Cuw(In,Gay)Sez高质量薄膜。然后将过量的CuxSe暴露于In和/或Ga的活性下,将其以蒸气In和/或Ga的形式或以固体(In,Ga)ySez的形式转化为Cu(In,Ga)Se2。备选地,可以通过将In和/或Ga和Se顺序沉积到相分离的前体上来进行转化。转化过程优选在约300-600℃的温度范围内进行,其中Cu(In,Ga)Se 2保持固态,而过量的Cu x Se处于液态。生成的Cuw(In,Ga)ySez的特性可以通过温度控制。较高的温度(例如500°-600℃)会产生接近化学计量的Cu(In,Ga)Se2,而较低的温度(例如300°-400℃)会导致铜含量更低的化合物,例如作为Cuz(In,Ga)4Se7相。
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