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Thermally stable diamond polycrystalline diamond constructions

机译:热稳定的金刚石多晶金刚石结构

摘要

Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals and interstitial regions disposed among the crystals. A metallic substrate is attached to the diamond body. A working surface is positioned along an outside portion of the diamond body, and the diamond body comprises a first region that is substantially free of a catalyst material that extends a partial depth from a surface into the body, and a second region that includes the catalyst material. The diamond body first region extends from the working surface to depth of at least about 0.02mm to a depth of less than about 0.09mm. The diamond body includes diamond crystals having an average diamond grain size of greater than about 0.02mm, and comprises at least 85 percent by volume diamond based on the total volume of the diamond body. The body can include natural diamond grains and/or a blend of natural and synthetic diamond grains, and is treated to form the first region. Before treatment, a portion of the body to be treated is finished to an approximate final dimension so that the depth of the first region of the finished product is substantially the same as when treated. During treatment, catalyst materials as well as non-catalyst metallic materials are removed from the diamond body to provide a further enhanced degree of thermal stability.
机译:热稳定的金刚石构造包括金刚石主体,该金刚石主体具有多个结合的金刚石晶体和设置在该晶体之间的间隙区域。金属基底附接到金刚石主体。沿金刚石主体的外部定位工作表面,并且金刚石主体包括第一区域和第二区域,第一区域基本不含从表面延伸到主体的部分深度的催化剂材料,第二区域包括催化剂材料。金刚石主体的第一区域从工作表面延伸至至少约0.02mm的深度至小于约0.09mm的深度。金刚石主体包括具有大于约0.02mm的平均金刚石晶粒尺寸的金刚石晶体,并且基于金刚石主体的总体积包括按体积计至少85%的金刚石。主体可以包括天然金刚石颗粒和/或天然和合成金刚石颗粒的混合物,并被处理以形成第一区域。在治疗之前,将待治疗的身体的一部分精加工成近似的最终尺寸,以使最终产品的第一区域的深度与经治疗时的深度基本相同。在处理期间,将催化剂材料以及非催化剂金属材料从金刚石主体上去除,以进一步提高热稳定性。

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