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Sequencing mixed-model assembly lines in just-in-time production systems

机译:在准时生产系统中对混合模型装配线进行排序

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摘要

This thesis proposes a new simulated annealing approach to solve multiple objective sequencing problems in mixed-model assembly lines. Mixed-model assembly lines are a type of production line where a variety of product models similar in product characteristics are assembled. Such an assembly line is increasingly accepted in industry to cope with the recently observed trend of diversification of customer demands. Sequencing problems are important for an efficient use of mixed-model assembly lines. There is a rich of criteria on which to judge sequences of product models in terms of line utilization. We consider three practically important objectives: the goal of minimizing the variation of the actual production from the desired production, which is minimizing usage variation, workload smoothing in order to reduce the chance of production delays and line stoppages and minimizing total set-ups cost. A considerate line manager would like to take into account all these factors. These are important for an efficient operation of mixed-model assembly lines. They work efficiently and find good solution in a very short time, even when the size of the problem is too large. The multiple objective sequencing problems is described and its mathematical formulation is provided. Simulated annealing algorithms are designed for near or optimal solutions and find an efficiency frontier of all efficient design configurations for the problem. This approach combines the SA methodology with a specific neighborhood search, which in the case of this study is a "swapping two sequence". Two annealing methods are proposed based on this approach, which differ only in cooling and freezing schedules. This research used correlation to describe the degree of relationship between results obtained by method B and other heuristics method and also for quality of our algorithm ANOVA's of output is constructed to analyse and evaluate the accuracy of the CPU time taken to determine near or optimal solution.
机译:本文提出了一种新的模拟退火方法来解决混合模型装配线中的多目标排序问题。混合模型装配线是一种生产线,其中装配了具有相似产品特性的各种产品模型。这样的装配线在工业上越来越被接受以应付最近观察到的客户需求多样化的趋势。排序问题对于有效使用混合模型装配线很重要。有很多标准可以根据生产线利用率来判断产品模型的顺序。我们考虑了三个实际上很重要的目标:最小化实际生产与所需生产之间的差异的目标,即最小化使用差异,平滑工作量以减少生产延迟和生产线停顿的机会,以及最小化总设置成本。体贴的直属经理希望考虑所有这些因素。这些对于混合模型装配线的有效运行很重要。即使问题规模太大,他们也可以有效地工作并在很短的时间内找到好的解决方案。描述了多目标排序问题,并提供了其数学公式。模拟退火算法是为接近或最优的解决方案而设计的,并针对该问题找到了所有有效设计配置的效率前沿。这种方法将SA方法与特定的邻域搜索相结合,在本研究中,这是“交换两个序列”。基于这种方法,提出了两种退火方法,它们的区别仅在于冷却和冻结时间表。这项研究使用相关性来描述方法B所获得的结果与其他启发式方法之间的关系程度,并且还针对我们算法的质量,构建了输出方差分析以分析和评估确定接近或最佳解决方案所花费的CPU时间的准确性。

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