Kinematic calibration of a 3-DOF spindle head using a double ball bar

摘要

This paper presents a simple and effective approach for kinematic calibration of a 3-DOF spindle head developed for high-speed machining. This approach is implemented in three steps, (i) error modeling that allows the geometric errors affecting the compensatable and uncompensatable pose accuracy to be classified; (ii) identification of the geometric errors using a set of distance measurements acquired by a double ball bar (DBB) with a single installation; (iii) design of a linearized error compensator for real-time error implementation. Experimental results on a prototype machine show that the compensatable pose accuracy can significantly be improved by the proposed approach. (C) 2016 Elsevier Ltd. All rights reserved.