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Design and Parameter Optimization of an AirSuction Jujube Picking and Conveying Device

机译:电缆枣采摘输送装置的设计与参数优化

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摘要

To address the problems of low transport efficiency and high damage rate, an air-suction jujube picking and conveying device was designed. The main components of the device include the fan, suction chamber, and conveying pipe. Simulation of the conveying pipe and suction chamber was performed using Fluent software, and the airflow rate and pressure were analyzedfor conveying pipes offive different diameters and suction chambers with different inlet and outlet diameters. In the simulation results, thediameter of the conveying pipe was 105 to 165 mm, and the outlet diameter of the suction chamber was 150 to 210 mm. The Box-Behnken center combination design method in Design-Expert software was used to perform response surface orthogonal tests with theconveying pipe diameter, suction chamber outlet diameter, and fan speed as the test factors, and the jujube conveying rate and breakage rate as the target values. The results show that the order of the test factors on the jujube conveying rate is: fan speed = conveying pipe diameter > suction chamber outlet diameter, and the order of the test factors on the jujube breakage rate is: fan speed > suction chamber outlet diameter > conveying pipe diameter. The experimental results were verified in field tests with the optimized parameters. When the conveying pipe diameter was 165 mm, the suction chamber outlet diameter was 200 mm, and the fan speed was 3254 rpm, the average jujube conveying rate in the verification test was 238.68 kg h~I The relative errorbetween the experimental verification value and the theoretical optimized value was 1.44%, which is less than 5%. The average value of the jujube breakage rate in the verification test was 2.18%. The relative error between the experimental verificationvalue and the theoretical optimized value was 3.81%, which is also less than 5%. This study provides a reference for subsequent research and optimization of the air-suction jujube picking and conveying device.
机译:为了解决低运输效率和高损伤率的问题,设计了一种空气吸入枣采摘和输送装置。该装置的主要部件包括风扇,吸入室和输送管。使用流畅的软件进行输送管和吸入室的仿真,并分析气流速率和压力,用于输送管道跳动不同的直径和具有不同入口和出口直径的吸入室。在仿真结果中,输送管的依据是105至165mm,吸入室的出口直径为150至210mm。设计专家软件中的Box-Behnken中心组合设计方法用于执行具有Chonveying管道直径,吸入室出口直径和风扇速度作为测试因子的响应面正交测试,以及枣传送速率和作为目标的破损率价值观。结果表明,枣传送率上的试验因素的顺序是:风扇速度=输送管道直径>吸入室出口直径,以及枣破碎率上的测试因子的顺序是:风扇速度>吸入室出口直径>输送管道直径。使用优化参数在现场测试中验证了实验结果。当输送管直径为165毫米时,吸入室出口直径为200毫米,风扇速度为3254rpm,验证测试中的平均枣输送速率为238.68 kg h〜i相对误差,实验验证值和理论优化值为1.44%,小于5%。验证试验中枣破碎率的平均值为2.18%。实验验证值与理论优化值之间的相对误差为3.81%,也不到5%。本研究为随后的试验枣采摘和输送装置提供了一种参考。

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