In dual damascene process, the need for separating plug and interconnect process steps is completely eliminated. This patterning scheme offers tremendous advantages, will begin to emerge in the deep sub-micron generation and utilizes Al CMP as a critical part of Al damascene process. In this study, Al-CMP characteristics are evaluated on Al alloy thin films of different compositions including: pure Al, Al-1.0percentSi-0.5percentCu, Al-1percentCu, Al-0.5percentCu and Al-1percentSi. Characteristics of the films such as alloy contents and grain size, and their effects on the CMP removal rates are assessed.
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