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Fully automated in-line 3D-CT inspection - example on the basis of an integration into an aluminum-casting production

机译:全自动在线3D-CT检查 - 基于铝铸造生产的融合

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Within the last years, 3D-CT has become more and more established for industrial use and lot of progress has been made in fast CT reconstruction. This enabled the design of CT systems performing a scan in less than 30 seconds. Therefore, the scan time of a fast CT system can be in the same range as the production time of a wide range of products, e.g. light metal castings. However, having overcome the hardware challenge does not mean that implementing an inline CT in production can be realized without having to overcome new obstacles. Performing a CT scan in such a short time results in a dramatically reduced number of X-ray photons used for reconstruction compared to a normal CT scan. This leads to a comparatively bad SNR in the reconstruction and so to a noticeably reduced contrast resolution. This loss in image quality even occurs when high power X-ray tubes are used. At the same time, the aforementioned tubes limit the spatial resolution due to their big focal spot. As a result of these physical effects, it is not sufficient to simply strive for an increased calculation speed in an existing standard inspection software in order to perform meaningful analyses and measurements within a shorter time frame. Instead, a fully automated in-line inspection software solution is needed, including automated pass/fail decisions and equipped with specially developed algorithms, which can deal with the bad SNR. Furthermore, use in an industrial setting necessitates for such a SW to be fast, scalable, repeatable and reliable as well. Finally, a reasonable approach requires that an end-user will be able to set up and modify the analyses and measuring plans by himself. Only then will an in-line CT become convenient and attractive enough to be accepted by industry for a wide range of use in a production environment.
机译:在过去几年中,3D-CT已越来越多地为工业用途而建立,并且在快速CT重建中取得了很多进展。这使得在不到30秒内执行扫描的CT系统的设计。因此,快速CT系统的扫描时间可以与各种产品的生产时间相同的范围,例如,轻金属铸件。然而,克服硬件挑战并不意味着可以实现在生产中实施内联CT,而无需克服新的障碍。在这种短时间内执行CT扫描导致与普通CT扫描相比,用于重建的大量减少数量的X射线光子。这导致重建中的相对较差的SNR等,因此可以明显减少对比度分辨率。当使用高功率X射线管时,图像质量的这种损失甚至发生。同时,由于其大焦点,上述管限制了空间分辨率。由于这些物理效果,简单地争取现有标准检查软件中的计算速度增加,以便在较短的时间范围内进行有意义的分析和测量,这是不够的。相反,需要完全自动化的在线检查软件解决方案,包括自动化/失败决策,并配备专门开发的算法,可以处理坏SNR。此外,在工业设施中使用需要这种SW速率快速,可扩展,可重复和可靠。最后,合理的方法要求最终用户能够自己设置和修改分析和衡量计划。只有这样,唯一会在线CT变得方便且足够的吸引力,以便在生产环境中广泛使用。

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