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Automated vision-guided precision-positioning in microassembly

机译:微型装配中的自动视觉引导精密定位

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In this paper the assembly of micro-optic components using image processing is introduced. An automated positioning process for laser resonators, which is handled manually until now, is implemented in a prototypical scale. For this work a cartesian precision-robot is used in combination with an image processing system including two cameras with different resolutions and perspectives. The components to be positioned are presented orderless on a pallet and have to he detected, gripped and aligned with an edge after calculating position and angle correction values. With a camera that is mounted vertically on the Z-axis of the robot the position of the components on the pallet is detected. Although vacuum grippers are typically not able to centre components one has to be used in this process as the effecting surface on the sides of the laser resonators may not be touched. To correct the errors that were caused by the suction of the vacuum gripper a second image processing is used to get values for a correction of position and angle. These images are taken with the help of a mirror that is positioned in an angle of 450 With this mirror a horizontal mounted camera can take pictures of the gripper holding the laser resonator from underneath. Very good results could be achieved during an experimental evaluation, caused by the second image processing in particular. The results showed that it is possible to get a position error of only a few micrometers. In the whole process primarily the lighting system was identified as the critical factor.
机译:在本文中,介绍了使用图像处理的微光学部件组装。直到现在的激光谐振器的自动定位过程,直到现在,以原型刻度实现。对于这项工作,笛卡尔精密机器人与图像处理系统结合使用,包括具有不同分辨率和观点的两个相机。定位的部件在托盘上呈现无数,并且在计算位置和角度校正值之后,他检测到,夹持并与边缘对齐。使用垂直安装在机器人的z轴上的相机,检测托盘上的组件的位置。尽管真空夹持器通常不能于中心部件,但是必须在该过程中使用,因为可能无法触及激光谐振器的侧面上的效果表面。为了校正由真空夹具的抽吸引起的误差,第二图像处理用于获得校正位置和角度的值。这些图像是在镜子的帮助下拍摄的,该图像以450的角度定位,具有该镜子,水平安装的相机可以拍摄从下面的夹具​​拍摄夹具的照片。在实验评估期间可以实现非常好的结果,特别是由第二图像处理引起的。结果表明,可以获得仅几微米的位置误差。在整个过程中主要是识别照明系统作为关键因素。

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