This invention relates to an improved process for the production of high strength and high war resistant Al-Fe-V-Si alloys.This alloy is useful for the industries engaged in production of high strength wear resistant aluminum alloys which used in aerospace, transport and other engineering sectors. The process of present invention makes use of melting and alloying in a fumace. Castings are made in die casting or in permanent mould for ensuring a cooling rate 10-50°C/s, which is common in foundry practices. The microstructure of the cast materials reveals massive ten-armed star shaped particles with composition similar to Al3Fe with some amount of V and Si along with other interdendritic Al-Fe-silicide phases. These star shaped particles may act as notches, which are deleterious to the toughness of the materials. Moreover, the chunky star shaped particles prevent proper feeding of the casting which results in micro porosity in castings.
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