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Vibratory roller with composite exciter drive gear

机译:带有复合激振器驱动齿轮的振动压路机

摘要

A vibratory roller is provided with an exciter assembly that need not be lubricated by an oil bath because the exciter gears need not be lubricated. At least an outer ring portion of at least one gear of the exciter assembly is formed from a non-metallic material. In one embodiment, a first gear is a composite gear having an outer toothed ring portion formed from a machined nylon material imbedded with at least one of a heat stabilizer and a lubricant, and a second, mating gear is formed from metal and acts as heat sink for the first gear. In another embodiment, both the first and second gears are composite gears having an outer toothed ring formed from a robust and thermally stable molded polymer. The gears can survive when the roller is operated at least 8 hours at a duty cycle of at least 50% while operating the roller at an ambient temperature of over 38°C (100°F) and while the exciter shaft is driven at a velocity of over 2,000 RPM and the exciter housing is subjected to over 31.13 kN (7,000 lbf) of centrifugal forces at a vibrational frequency of over 40 Hz.
机译:振动辊设有激振器组件,该激振器组件不需要通过油浴润滑,因为激振器齿轮不需要润滑。激励器组件的至少一个齿轮的至少外环部分由非金属材料形成。在一个实施例中,第一齿轮是一种复合齿轮,该复合齿轮具有外齿环部分,该外齿环部分由机加工的尼龙材料制成,该机加工的尼龙材料嵌入了热稳定剂和润滑剂中的至少一种,而第二配合齿轮由金属制成并且起热量的作用。一档水槽。在另一个实施例中,第一齿轮和第二齿轮都是具有由坚固且热稳定的模制聚合物形成的外齿环的复合齿轮。当滚轮在超过38°C(100°F)的环境温度下运行并且激振器轴以一定速度驱动时,如果滚轮在至少50%的占空比下运行至少8小时,齿轮可以幸存下来。超过2,000 RPM的转速,并且激振器壳体在超过40 Hz的振动频率下承受超过31.13 kN(7,000 lbf)的离心力。

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