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Very High Frequency Switch-Mode Power Supplies.:Miniaturization of Power Electronics.

机译:超高频开关电源:电力电子产品的小型化。

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摘要

The importance of technology and electronics in our daily life is constantly increasing. At the same time portability and energy efficiency are currently some of the hottest topics. This creates a huge need for power converters in a compact form factor and with high efficiency, which can supply these electronic devices. This calls for new technologies in order to miniaturize the power electronics of today. One way to do this is by increasing the switching frequency dramatically and develop very high frequency switch mode power supplies. If these converters can be designed to operate efficiently, a huge size, weight and cost reduction can be achieved due to the smaller energy storing elements needed at these frequencies. The research presented in this thesis focuses on exactly this. First various technologies for miniaturization of power supplies are studied, e.g. piezo electric transformers, wide band gap semiconductors and integrated power supplies. Afterwards a wide range of topologies suited for operation at very high frequencies is investigated and the most promising ones are tested experimentally. Through a comparison of these topologies the class DE inverter is found to be superior to the other alternatives, at least for converters with hundreds of volts as input and a few tens of watts output power. A class DE inverter does however require a high side gate drive, which have never been presented before for these frequencies and voltages. This thesis presents the worlds first high side gate drive capable of operating at these frequencies and voltage levels. With this gate drive the worlds first class DE inverter operating at very high frequencies with more than 100 V input is also developed and presented. These achievements are considered huge breakthroughs in the development of technologies for very high frequency switch mode power supplies. At these highly elevated frequencies normal bulky magnetics with heavy cores consisting of rare earth materials, can be replaced by air core inductors embedded in the printed circuit board. This is investigated thoroughly and both spirals, solenoids and toroids are considered, both for use as inductors and transformers. Two control methods are also investigated, namely burst mode control and outphasing. It is shown that a very flat efficiency curve can be achieved with burst mode. A 89.5% efficient converter is implemented and the efficiency only drops 5% at 10% load. This is some of the highest efficiencies presented for converters operating at these frequencies. Burst mode control does however have two major drawbacks, iii/xv introductions of low frequency harmonics and decreased control bandwidth. Outphasing is therefore investigated as an alternative, which does not introduce these drawbacks. In the last chapter the conducted and radiated electromagnetic interference from two prototypes are investigated, one running with constant output and one with burst mode control implemented. By the end of the thesis it is shown, that a size reduction of 70%, weight reduction of 81%, cost reduction of 56% and efficiency gain of 4.5%-points can be achieved with a very high frequency class DE converter, compared to a commercial product.
机译:技术和电子在我们日常生活中的重要性不断提高。同时,便携性和能源效率是当前最热门的话题。因此,迫切需要能够提供这些电子设备的紧凑且高效的功率转换器。这就要求采用新技术,以使当今的电力电子设备小型化。实现此目的的一种方法是大幅提高开关频率并开发非常高频的开关模式电源。如果可以将这些转换器设计为有效运行,则由于在这些频率下所需的储能元件较小,可以实现巨大的尺寸,重量和成本的降低。本文提出的研究正是针对这一点。首先,研究了用于使电源小型化的各种技术,例如。压电变压器,宽带隙半导体和集成电源。之后,研究了适用于非常高频率运行的各种拓扑,并通过实验测试了最有前途的拓扑。通过对这些拓扑的比较,发现DE类逆变器优于其他替代方案,至少对于输入电压为数百伏,输出功率为数十瓦的转换器而言。然而,DE类逆变器确实需要高端栅极驱动器,对于这些频率和电压,以前从未出现过。本文提出了世界上第一个能够在这些频率和电压水平下工作的高端栅极驱动器。通过这种门极驱动器,还开发并展示了世界一流的DE逆变器,该逆变器以非常高的频率运行,输入电压超过100V。这些成就被认为是超高频开关电源技术开发中的重大突破。在这些较高的频率下,可以用嵌入印刷电路板的空心电感器代替普通的笨重的磁芯(由稀土材料制成)制成。对此进行了彻底的研究,并考虑了将螺旋线,螺线管和环形线圈都用作电感器和变压器。还研究了两种控制方法,即突发模式控制和异相。结果表明,突发模式可以实现非常平坦的效率曲线。实现了效率为89.5%的转换器,在10%的负载下效率仅下降5%。对于在这些频率下工作的转换器,这是一些最高的效率。但是,突发模式控制确实有两个主要缺点,低频谐波的iii / xv引入和减小的控制带宽。因此,研究了淘汰淘汰作为替代方案,它没有引入这些缺点。在最后一章中,研究了两个原型的传导和辐射电磁干扰,其中一个以恒定输出运行,而另一个则采用了突发模式控制。到最后,表明,与非常高频率的DE转换器相比,可以实现尺寸减小70%,重量减小81%,成本降低56%和效率提高4.5%点。到商业产品。

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