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Experimental and numerical investigation on flow angle characteristics of an automotive mixed flow turbocharger turbine

机译:汽车混流涡轮增压器水流角特性的实验与数值研究

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摘要

To date, turbocharger remains as a key enabler towards highly efficient Internal Combustion Engine. Although the first turbocharger was patented more than 30 years ago, the design is still being improved, thus signifying its importance in modern vehicles. One of the key features that contribute to the challenges in designing highly efficient turbine is the complex nature of the flow field within the turbine stage itself. Experimental method could be used to extract parameters such as pressure and temperature traces but still unable to provide a full description of the flow field. Therefore, the use of Computational Fluid Dynamics (CFD) in resolving this issue is necessary. Out of many feature of fluid flow in turbomachinery, the flow angle at rotor inlet plays significant role in determining turbine efficiency. However, due to geometrical complexity, even at optimum averaged incidence flow angle, there still exist variations that could impair the turbine ability to produce work. This research attempts to provide insight on the complexity of flow angle distribution within the turbocharger turbine stage. To achieve this aim, a numerical model of a full stage turbocharger turbine operating at 30000rpm under its optimum condition was developed. Results indicated that even though use of guide vanes has reduced flow angle fluctuations at mid-span of the rotor inlet from ±10° to only ±1°, significant variations still exist for velocity components in spanwise direction. This in turns effected the distribution of incidence flow angle at the rotor leading edge. In the current research, variation of incidence flow angle in spanwise direction is recorded to be as high as 60°
机译:迄今为止,涡轮增压器仍然是高效内燃机的关键推动力。尽管首个涡轮增压器已在30年前获得专利,但其设计仍在改进中,从而表明了其在现代车辆中的重要性。导致设计高效涡轮机面临挑战的关键特征之一是涡轮机级自身内部流场的复杂性。实验方法可用于提取参数,例如压力和温度曲线,但仍无法提供流场的完整描述。因此,有必要使用计算流体动力学(CFD)解决此问题。由于涡轮机械中流体流动的许多特征,转子入口处的流动角在确定涡轮效率方面起着重要作用。然而,由于几何形状的复杂性,即使在最佳的平均入射流角下,仍然存在可能损害涡轮机产生功的能力的变化。这项研究试图提供有关涡轮增压器涡轮级内流角分布复杂性的见解。为了实现这一目标,开发了在其最佳条件下以30000rpm运行的全级涡轮增压器涡轮的数值模型。结果表明,即使使用导向叶片,转子进口中跨的流角波动也从±10°减小到仅±1°,但沿翼展方向的速度分量仍然存在显着变化。这进而影响了转子前缘处的入射流角的分布。在目前的研究中,入射流角在翼展方向上的变化被记录为高达60°

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