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DESIGN OF SUPPORT SYSTEM BY OVERHAND CUT AND FILL MINING METHOD IN UNDERGROUND GOLD MINE, INDONESIA

机译:印尼地下金矿过度切割充填开采支持系统设计

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摘要

Although mineral resources have mainly been extracted by open pit mining method in Indonesia, the underground mining will be promoted in terms of the increasing mining depth and the environmental protection. Overhand cut and fill mining method is used in steeply dipping ore bodies in strata having a relatively weak strength and comparatively high grade ore. In cut and fill mining method, as the mined voids are backfilled with waste rock or tailings, the surface subsidence due to mining operation can be controlled and the impact on the environment is small. Generally, the roadways are developed from the surface and then the cross-cut is derived from roadway to the ore bodies to extract ore. As both the hanging wall and footwall are weak compared with orebodies, overhand cut and fill mining method is applied in Cibaliung underground gold mine, Indonesia. However, failures have been occurred in roadway, cross-cuts and stopes due to the extraction of ore in the area where the ore bodies are heavily fractured. Hence, a reassessment of the current support system and a development of more effective one have to be conducted in order to continue an effective and safe mining operation under these conditions. From these backgrounds, the effect of an induced stress due to the overhand cut and fill mining operation on the stress conditions around the roadways/openings have been evaluated in Cibaliung underground gold mine, Indonesia and then a design guideline for an appropriate support system in roadways, cross-cut and stopes have been proposed in this study, consisting of seven chapters as follows: udChapter 1 introduces the background of this research, geotechnical issues and mining technology related to this research topic and an involved outline of the dissertation.udChapter 2 describes the current support system and its design guideline used in Cibaliung mine. Moreover, as this support system has been developed and used in another gold mine, Pongkor underground gold mine in Indonesia, the effect of this support system on the stability of roadways in Pongkor mine and it characteristics are discussed by means of numerical analysis. udChapter 3 discusses the effect of current support system on the stability of roadways in Cibaliung mine. According to the results obtained from the numerical analysis, the current support system does not work well in this mine. This is because the geological conditions such as rock mass fracture state, mechanical properties of rock, in-situ stress conditions are different with those of Pongkor mine. Moreover, the effect of additional stress induced by mining operation on the stress and rock mass conditions around roadways are not evaluated and considered in the current support design. Hence, it can be said that a new design guideline of support system considering these factors has to be developed in this mine.udChapter 4 describes empirical and numerical methods in order to evaluate the effect of induced stress of stope on the stability of roadways in quantity. Based on these results, the prediction chart of maximum tangential stress factor is proposed. This prediction chart includes the features that the maximum principle stress works only in the tangential direction along the wall and the stress conditions around the roadway is changed into the initial stress condition with increasing the distance from stope to roadway. It can be said from this prediction chart that the failure of roadway may be occurred when the distance from roadway to stope is less than 20m and the location of the maximum principle stress factor is changed as the distance between roadway and stope decreases. Based on these results, it is made clear that the stability of roadway cannot be maintained because enough supports are not installed in the area that the stress concentration factor is large in the current support system. Hence, the stress condition around the roadway have to be evaluated precisely and then the support system has to be designed considering the stress condition in order to maintain the stability of roadway affected by mining operation in stope. The stability of the roadway can be maintained under the condition that a 15cm thick layer of shotcrete and H-beam with spacing 0.6m are installed, and the length of the rock bolt is changed from 1.8m to 2.4m and they are installed at 1.0m intervals on the sidewall roadway far from stope, and done at 0.5m intervals on the roof and the sidewall roadway near from stope.udChapter 5 discusses the design of a support system for the cross-cut which connects the roadway and orebodies/stopes and is developed in hanging wall by means of numerical analysis. It can be said from the results that the stability of cross-cut cannot be maintained by using the current support system when the distance of cross-cut and stope is less than 20m because a failure zone caused by induced stress of stope is developed in the roof. This situation could be improved by the application of a cable bolt. The stability of the roof of the cross-cut can be improved by installation of 11m cable bolt in the vertical direction. Besides, the anchor effect is also obtained by connecting the roof and sill pillar, which is left as a safety pillar in the upper part of the stope, by using cable bolt. However, the failure zone still develops at the roof under the condition that the distance between the cross-cut and stope are less than 10m. Therefore, standing support such as steel arch and cribs has to be installed in order to maintain the stability of the cross-cut.udChapter 6 discusses an appropriate support system for the stope using numerical analysis by changing the thickness of the sill pillar and the installation pattern of rock bolts with a focus on the condition of fractures in the ore body. It can be said from the results that the stope can be maintained by using the current support system under the rock mass condition that RQD value, which is index for the description of rock mass fractures state, is larger than 60. On the other hand, in case that the value of RQD is less than 60, the length and the number of installation rock bolts should be changed from 5m to 7.5m and from 3 pieces to 9 pieces, respectively. Furthermore, not only changing the thickness of the sill pillar and the pattern of the construction of the rock bolt, but also by installation of standing support such as rigid arch and cribs or increasing the strength of backfilling materials are required in order to maintain the stability of the stope when the extraction level reaches to 150m depth.udChapter 7 concludes with the results of this study.
机译:尽管印尼的矿产资源主要是通过露天开采的方式开采的,但从增加开采深度和环境保护的角度来看,将促进地下开采。在强度相对较弱,品位相对较高的地层中陡倾矿体中采用过挖填充法。在挖填法中,由于开采的空隙被废石或尾矿回填,可以控制采矿作业造成的地面沉降,对环境的影响很小。通常,巷道从地表展开,然后从巷道到矿体提取横切面以提取矿石。由于与矿石相比悬壁和下壁均较弱,因此印度尼西亚的Cibaliung地下金矿采用了过度挖填法。然而,由于在矿体严重破裂的区域中提取矿石,在巷道,横切和停止处发生了故障。因此,必须对现有的支持系统进行重新评估,并开发更有效的支持系统,以便在这些条件下继续有效而安全的采矿作业。从这些背景出发,在印度尼西亚的Cibaliung地下金矿中评估了过度采挖和填埋开采作业引起的感应应力对巷道/洞口周围应力状况的影响,然后评估了巷道中适当支撑系统的设计准则本研究提出了横切面和采场,共分七章,如下: ud第1章介绍了本研究的背景,与该研究主题相关的岩土技术问题和采矿技术,以及论文的主要内容。 udChapter图2描述了Cibaliung矿使用的当前支持系统及其设计指南。此外,由于该支撑系统已经在印度尼西亚的邦咯地下金矿的另一个金矿中开发和使用,因此通过数值分析讨论了该支撑系统对邦咯矿巷道稳定性的影响及其特性。 ud第3章讨论了现行支持系统对Cibaliung矿井巷道稳定性的影响。根据数值分析获得的结果,当前的支撑系统在该矿井中无法正常工作。这是因为与邦咯矿的地质条件不同,例如岩体破裂状态,岩石力学特性,地应力条件等。此外,在当前的支撑设计中,没有评估和考虑采矿作业引起的附加应力对巷道周围的应力和岩体条件的影响。因此,可以说,在该矿山中必须开发出一种考虑这些因素的支撑系统的新设计准则。第4章介绍了经验和数值方法,以便评估采场中的应力对巷道稳定性的影响。数量。基于这些结果,提出了最大切向应力因子的预测图。该预测图具有以下特征:最大主应力仅在沿墙的切线方向上起作用,并且随着从采场到巷道的距离增加,巷道周围的应力条件变为初始应力条件。从该预测图可以说,当从巷道到采场的距离小于20m并且最大主应力因子的位置随着巷道与采场之间的距离的减小而改变时,可能发生巷道的故障。根据这些结果,很清楚,由于在当前支撑系统中应力集中系数较大的区域没有安装足够的支撑,因此无法保持巷道的稳定性。因此,必须精确评估巷道周围的应力状况,然后必须考虑应力状况设计支撑系统,以维持受采场开采影响的巷道的稳定性。在安装间距为0.6m的15厘米厚的喷射混凝土和H型梁,将锚杆的长度从1.8m更改为2.4m并将其安装为1.0的条件下,可以保持巷道的稳定性。距采场很远的侧壁巷道上的m个间隔 ud第5章讨论了横切线的支撑系统的设计,该系统将巷道与矿体/停止点连接起来,并通过以下方法在悬壁中进行开发:数值分析。从结果可以说,当横切面和采场距离小于20m时,不能通过使用电流支撑系统来维持横切面的稳定性,因为在采掘场中由于采场的诱发应力而导致了破坏区域。屋顶。可以通过应用电缆螺栓来改善这种情况。通过在垂直方向上安装11m的电缆螺栓,可以提高横切式屋顶的稳定性。此外,还可以通过使用钢缆螺栓连接屋顶和门槛柱子来获得锚固效果,该顶板和门槛柱子作为安全柱留在采场的上部。但是,在横切面和采场之间的距离小于10m的情况下,故障区域仍会在屋顶形成。因此,必须安装诸如钢拱和婴儿床之类的立式支撑架,以保持横切面的稳定性。 ud第6章讨论了通过改变门槛立柱和门槛厚度的数值分析,为采场提供合适的支撑系统。岩石螺栓的安装方式,重点是矿体的破裂情况。从结果可以说,在岩体条件下使用电流支持系统可以维持采场,RQD值(用于描述岩体破裂状态的指标)大于60。如果RQD的值小于60,则应将安装岩石螺栓的长度和数量分别从5m更改为7.5m,并将安装螺栓的数量从3个更改为9个。此外,不仅需要改变门槛支柱的厚度和锚杆的结构样式,而且还需要通过安装诸如刚性拱门和婴儿床之类的固定支架或增加回填材料的强度来保持稳定性。 ud第7章总结了这项研究的结果。

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    Purwanto;

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