Croissance de couches minces de silicium pour applications photovoltaïques par epitaxie en phase liquide par évaporation du solvant

摘要

Crystalline Si thin films on low-cost substrates are expected to be alternatives to bulk Si materials for PV applications. Liquid Phase Epitaxy (LPE) is one of the most suitable techniques for the growth of high quality Si layers since LPE is performed under almost equilibrium conditions. We investigated a growth technology which allows growing Si epitaxial thin films in steady temperature conditions through the control of solvent evaporation from a metallic melt saturated with silicon: Liquid Phase Epitaxy by Solvent Evaporation (LPESE). We studied the main requirements regarding selection of solvent, crucible and growth ambient, and a first experimental set up is designed. An analytical model is described and discussed, aiming to predict solvent evaporation and Si crystallization rate. Growth experiments are implemented with a vertical dipping system. Growth procedure is presented and the influence, on Si growth, of melt convection, temperature gradient in the melt and Si-M reactivity with the material crucible are discussed. Solutions are proposed to improve and optimise the growth conditions. Experimentally, Si thin films were grown from Sn-Si and In-Si solution at temperatures between 900 and 1200°C under high vacuum. We are able to achieve epitaxial layers of several micrometers thickness (20-40µm). The predicted solvent evaporation rate and Si growth rate are in agreement with the experimental measurements. Regarding the structural quality, it is comparable to the crystal quality of layers grown by LPE. With In and In(Ga) melts, we can obtain P-type epitaxial layers with doping level in the range 1017 at.cm3, which is of great interest for the fabrication of solar cells. Finally, the growth of Si thin films on multicrystalline Si substrates by LPESE is discussed to assess the potential application of this technique.