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Modélisation multi-physiques et simulations numériques du moulage par injection mono et bi matières thermoplastique / silicone liquide

机译:热塑性/液态硅单次和双次注射成型的多物理场建模和数值模拟

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摘要

The family of high technology silicone elastomers LSR (Liquid Silicone Rubber) is identified as having the strongest arguments for development in the coming decades due to their unique properties and easy forming in large series. In particular, the injection molding of LSR on other materials such as thermoplastics or metals is possible today, which opens the possibility of obtaining multi-material, multi-color and new features components. The work presented in this thesis focuses on the transformation of silicone elastomers in order to better understand the phenomena involved, as to improve production processes and optimize processing conditions for mono or bi-material components in geometry and property functional well defined. The rheological, curing kinetic and thermal behaviors of silicone elastomers have been studied and characterized under real conditions of production by different methods combined. A thermo-rheo-kinetic model was then developed and implemented in commercial computer software Cadmould® to simulate the injection molding process of LSR or the overmolding process of LSR on to thermoplastics. For the validation of the models chosen and the parameters identified, the injection molding tests on industrial instrumented tools were performed and compared to numerical results. Finally, the characterization of interfacial adhesion between the thermoplastic and silicone elastomers was carried out under various adhesion tests. Moreover, the evolution of interfacial adhesion in thermoplastic/silicone components during the vulcanization of silicone elastomers has been characterized by the tensile test using a rotating rheometer in different heating cycles
机译:高科技有机硅弹性体LSR(液态硅橡胶)家族因其独特的性能和易于大批量成型而被公认为是未来几十年发展的最有力论据。特别是,如今可以在其他材料(例如热塑性塑料或金属)上注塑LSR,这为获得多材料,多颜色和新功能部件提供了可能。本文提出的工作集中在有机硅弹性体的转化上,以更好地理解所涉及的现象,从而改善生产工艺并优化单或双材料组件的几何形状和性能功能定义。已经对有机硅弹性体的流变,固化动力学和热行为进行了研究,并在实际生产条件下通过组合不同的方法对其进行了表征。然后开发了一个热流变动力学模型,并在商用计算机软件Cadmould®中进行了仿真,以模拟LSR的注塑成型过程或LSR到热塑性塑料的包覆成型过程。为了验证所选模型和确定参数,在工业仪表工具上进行了注塑测试,并将其与数值结果进行了比较。最后,在各种附着力测试下对热塑性和有机硅弹性体之间的界面附着力进行了表征。此外,通过在不同加热周期下使用旋转流变仪进行拉伸试验,可以表征有机硅弹性体硫化过程中热塑性/有机硅组分中界面粘合的演变。

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    Ou Huibin;

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  • 年度 2015
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  • 原文格式 PDF
  • 正文语种 fr
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