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Immersion effect of fluoride liquid into cavities of negative mold in thermal imprint

机译:氟化物液体在热压印凹模中的浸入效果

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摘要

Around each concave imprinted pattern, the compressed air that is caused by the imprint pressure, generates capillary bridges; and in case of a convex imprinted pattern the trapped air remaining inside the concave mold pattern gives rise to bubble defects. Thus, in order to remove such defective moldings, we proposed an immersion nanoimprint method where a compressible gaseous material is replaced by perfluorotributylamine (Fluorinert FC-43) as an incompressible liquid material. However, the insertion steps result in an excessive amount of FC-43 left behind after its utilization, and continues to remain in the cavity of the negative mold. This problem was resolved by controlling the amount of FC-43 liquid by applying three kinds of insertion techniques, namely dropping, spraying, and evaporation. In the cases of concave and convex imprinted patterns on a 460-nm-thick PMMA film, the defective moldings processes resulting in capillary bridges and bubbles defects were addressed. Among the FC-43 insertion techniques, in case of evaporation method, only a limited amount of inserted FC-43 was left behind, that resulted in the formation of some very small-sized capillary bridges and bubble defects. These results showed that in case of negative molds, complete filling can be achieved if air could be completely replaced by FC-43 which can be done by minimizing the amount of FC-43 liquid.
机译:在每个凹形压印图案周围,由压印压力引起的压缩空气会产生毛细桥。如果是凸形压印图案,则残留在凹形模具图案内部的残留空气会引起气泡缺陷。因此,为了去除这种有缺陷的模制品,我们提出了一种浸入式纳米压印方法,其中可压缩的气态材料被全氟三丁胺(Fluorinert FC-43)代替,作为不可压缩的液态材料。但是,插入步骤会导致FC-43在使用后残留过多,并继续留在阴模的型腔中。通过应用滴,喷和蒸发三种插入技术控制FC-43液体的量,可以解决此问题。对于在460 nm厚的PMMA膜上的凹凸图案,可以解决导致毛细桥和气泡缺陷的成型工艺缺陷。在FC-43插入技术中,采用蒸发法时,仅留下了有限数量的插入式FC-43,这导致形成一些非常小的毛细管桥和气泡缺陷。这些结果表明,在阴模的情况下,如果可以用FC-43完全代替空气,则可以实现完全填充,这可以通过使FC-43液体量最少来实现。

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