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Modeling and Optimization of Part Ejection in Magnesium High Pressure Die Casting

机译:镁高压压铸件射出的建模与优化

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摘要

In a production cycle of the high pressure die casting process, the casting cavity is filled with liquid metal and the metal solidifies forming the manufactured component. During solidification, the metal part contracts, "shrinking" onto various features of the die cavity, and is held in place in the die by those contact pressures and forces developed during solidification. When the dies open, the cavity design is typically such that the casting "sticks" to a certain die half, not allowing the part to simply fall out of the cavity when the dies open. To control when the part is removed, ejection pins are added to the die which activate by moving forward and pushing the cast component out of the die cavity, either to fall into a bin or to be handled by robot or machine operator.
机译:在高压压铸工艺的生产周期中,铸造腔中充满液态金属,并且金属凝固形成制造的组件。在固化过程中,金属零件收缩,“收缩”到模腔的各种特征上,并通过固化过程中产生的接触压力和作用力保持在模具中。当模具打开时,型腔设计通常使得铸件“粘”到一定的模具一半,而当模具打开时,不允许零件简单地从型腔中掉出来。为了控制何时移除零件,将顶出销钉添加到模具中,通过向前移动并将铸造的零件推出模具腔体来激活落入料仓中,或者由机器人或机器操作员操作以启动顶出销。

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