TEOS surface modification of CLST ceramic particles for PTFE-based composites

摘要

PTFE-based ceramic-polymer dielectric composites have been widely researched in the communication field due to their good processing, wide range frequency and temperature stability and being able to provide tunable dielectric constant in a scale. In order to improve the compatibility between the ceramic fillers and polymer matrix without damage of dielectric properties, surface modifiers with less carbon remain are preferred. In this paper, tetraethylorthosilicate (TEOS) is employed as a surface modifier to improve the compatibility between the (Ca, Li, Sm)TiO3 (CLST) ceramic and PTFE, and the dispersion of the ceramic particles in the matrix. FTIR, XPS and TEM results indicate that TEOS is coated on the ceramic particles successfully and forms a silica coating layer. The surface modification improves the dispersion of particles in PTFE and interface contact between the ceramic fillers and PTFE matrix. These improve the thermal stability and reduce the dielectric loss of the dielectric composites. The CLST/PTFE composite modified by TEOS exhibits a dielectric constant of 6.22 with dielectric loss just 0.0012 at microwave frequencies (around 10 GHz).