Method of Planning Tool Postures for Deep Groove Machining of Complex Shapes: Development of an Automatic Planning Method that Considers the Motions of the Rotational Axis when the Tool Reverses Direction in Grooved Shapes

摘要

Simultaneous 5-axis control machining is used to machine components in complex, deep grooved shapes. In order to maintain actual feed rates in this kind of machining, it is vitally important to secure continuity in the movement of the rotational axis. When the tool reverses its direction of travel, however, its axis of rotation is liable to make sudden movements. In this study, therefore, we first derive candidate tool postures that can meet the conditions for relative postures to machined surfaces while avoiding tool interferences. We then develop a method for automatically planning continuous changes in the command values of the rotating axial angles in the machine coordinate space.