首页> 中文期刊>农业工程学报 >增压中冷柴油机EGR系统文丘里管的设计与试验

增压中冷柴油机EGR系统文丘里管的设计与试验

     

摘要

At present, most high-power diesel engines, a majority of diesel engines for automobiles and quite a large proportion of the high performance gasoline engines have adopted the turbocharged intercooled technology. However, owing to an increase of the oxygen content in the mixture after supercharging, NOx emissions in the exhaust will increase. The exhaust gas recirculation (EGR) technology is still a main method to reduce the NOx emissions. Aiming at the practical circumstances of difficulty in introducing exhaust gas recirculation (EGR) with diesel engines under the operating conditions of low speeds and full loads, a venturi was installed after the intercooler in order to improve its introduction ability of EGR. A throat diameter of a venturi was preliminarily obtained by calculating with the help of related formula, and based on this, three sorts of venturi-tubes with different structural dimensions were designed, and then some experimental research was also carried out. The results indicate that with the increase of engine speeds, the gas flow increased and the function of reducing the throat pressure of a venturi was enhanced. The difference between the pressure upstream of the EGR valve and the pressure of inside the throat of the venturi decreased first and then increased along with the speeds, and at the speed range of from 1 100 r/min to 1 600 r/min, this difference value was negative, so it is unfavorable to introduce EGR. At the speed of 2 200 r/min and along with the increase of the engine loads, the pressure upstream of the EGR valve was always greater than the pressure upstream of a venturi and the engine could introduce EGR easily even without a venturi. However, the difference of both pressures decreased along with the increase of engine loads, which led to a lower EGR rate at high loads. The effects of reducing the throat pressure of a venturi increased and the variation of introduction ability of EGR was not obvious along with the increase of engine loads. The difference between the pressure upstream and downstream of the venturi was invariably greater than 5 kPa throughout the test load range. With the increase of engine loads, the introduction ability of EGR of the venturi with three different throat diameters had a rising trend at the speed of 2 200 r/min, but the difference between the pressure upstream of an EGR valve and the throat pressure of a venturi with a smaller diameter was higher than that of the venturi with a bigger diameter, and it is favorable to realize a high EGR rate;while at the speed of 1 600 r/min. The introduction ability of EGR of the venturi with three different throat diameters decreased along with the increase of engine loads. When the engine torque was above 470 N·m, along with the increase of the throat diameter of a venturi, the difference between the pressure upstream of the EGR valve and the pressure of inside the throat of the venturi decreased gradually, and the difficulty in introducing the EGR increased. The research results provide a reference of design and application of venturi in the EGR system of a turbocharged intercooled diesel engine.%  针对柴油机在低速、大负荷工况下引入EGR(exhaust gas recirculation)气体困难的实际情况,该文采用在中冷器后安装一个文丘里管的方法提高对EGR的引射能力。通过计算初步确定了文丘里管的喉口直径,并设计了3种不同结构尺寸的文丘里管,进行了相关试验。试验结果表明,随着发动机转速的提高,气体流量增加,文丘里管的降压作用增强;EGR阀前与文丘里管喉口的压差随着发动机转速先减小后增加,在1100到1600 r/min转速范围内,该压差为负值,不利于引入EGR气体;在2200 r/min时,随着发动机负荷的增加,EGR阀前压力始终大于文丘里管前压力,即使没有文丘里管,发动机也可以顺利引入EGR,但二者压差随着负荷的增加而减小,导致高负荷时 EGR 率降低;文丘里管的降压作用随发动机负荷的增加而增加,EGR 引射能力随负荷的变化不明显;在试验负荷范围内,文丘里管前后的压力损失始终大于5 kPa;在2200 r/min时,3种喉口直径的文丘里管的EGR 引射能力随着负荷的增加均有增强的趋势,但直径较小的文丘里管 EGR 阀前与喉口压差较大,容易实现较高的EGR率;但在1600 r/min时,3种文丘里管的EGR引射能力均随着负荷的增加而减小;当扭矩超过470 N·m时,随着文丘里管喉口直径的增加,EGR 阀前与文丘里管喉口压差逐渐降低,引入 EGR 气体的难度逐渐增加。研究结果可为增压中冷柴油机废气再循环系统文丘里管的设计和应用提供参考。

著录项

  • 来源
    《农业工程学报》|2013年第15期|49-56|共8页
  • 作者单位

    天津大学内燃机燃烧学国家重点实验室;

    天津 300072;

    天津大学内燃机燃烧学国家重点实验室;

    天津 300072;

    天津大学内燃机燃烧学国家重点实验室;

    天津 300072;

    中国一拖集团有限公司技术中心;

    洛阳 471039;

    中国一拖集团有限公司技术中心;

    洛阳 471039;

    中国一拖集团有限公司技术中心;

    洛阳 471039;

    中国一拖集团有限公司技术中心;

    洛阳 471039;

    中国一拖集团有限公司技术中心;

    洛阳 471039;

  • 原文格式 PDF
  • 正文语种 chi
  • 中图分类 TK421.5;
  • 关键词

    柴油机; 排放控制; 再循环; 文丘里管; 引射能力;

  • 入库时间 2023-07-24 19:29:52

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