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Large-scale multisite production planning and scheduling using distributed computing methods.

机译:使用分布式计算方法的大规模多站点生产计划和调度。

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Academic interest in production planning and scheduling problems has surged significantly in the last decade. This is primarily a result of increasing competitive pressure on companies in the chemical process industry to remain profitable in a global marketplace by improving productivity, the efficiency of their production processes, and by minimizing production costs. Concerns about the optimal allocation and usage of resources are addressed by formulating relevant optimization problems, and solving them using appropriate modeling and computational techniques. In the same period, there have been significant developments in computing technology that have yielded affordable computer systems with fast processors, improvements in portable memory capacities, and faster networking speeds allowing for rapid data transfer. These parallel developments in the chemical process and computer industries have made it possible to solve difficult, larger-scale optimization problems that were intractable using older computing systems. These advancements, notwithstanding, there are still problems of interest in process systems research and industry that remain difficult to solve because they require significant computing resources than is readily available on desktop computing systems. Multisite production scheduling is one such problem.;Most current work in literature has focused on solving single-site production sequencing and resource allocation problems over short time horizons ranging from a few days to weeks. These short-term problems are still difficult combinatorial problems. Extending existing optimization methods to multisite problems with long time horizons results in large-scale problems that are much more difficult to solve, requiring long computing times to generate feasible solutions arid, in some cases, cannot be solved using current optimization techniques alone.;In this thesis, we present an alternative optimization approach for solving the multisite production scheduling problem. This approach combines two methods (a) a mathematical formulation for decomposing large-scale optimization models, and (b) an agent-based optimization framework for collaborative problem solving. The decomposition approach utilizes math programming techniques to partition the multisite problem into smaller-scale optimization subproblems. The agent-based strategy combines different rigorous and heuristic algorithms into a collaborative problem solving environment and uses a collection of computers to search and identify good solutions. More importantly, the agent-based system we have developed is able to solve large-scale optimization problems in significantly less time than other existing optimization techniques.;We demonstrate the utility of our combined mathematical decomposition and agent-based optimization system by applying it to a set of representative multisite scheduling problems. These problems are benchmark scheduling problems which are frequently referenced in literature in the context of short-term production scheduling. We evaluate and characterize the agent system performance by comparing its solutions to other existing methods for small- to medium-scale multisite scheduling problems. Finally, we solve examples of large-scale multisite problems some of which are not solvable by alternative optimization methods. We demonstrate the computational efficiency of the agent system in finding good solutions to these problems.
机译:在过去的十年中,对生产计划和调度问题的学术兴趣大大增加。这主要是由于化学加工行业的公司不断提高竞争压力,要求它们通过提高生产率,提高生产过程的效率以及将生产成本降至最低来在全球市场上保持盈利。通过制定相关的优化问题,并使用适当的建模和计算技术解决这些问题,可以解决对资源的最佳分配和使用的担忧。在同一时期,计算机技术取得了长足的发展,从而产生了价格合理的计算机系统,该系统具有快速处理器,便携式存储器容量的提高以及更快的联网速度,从而可以进行快速的数据传输。化工过程和计算机行业的这些并行发展使得解决较旧的计算系统难以解决的困难的,大规模的优化问题成为可能。尽管有这些进步,但是在过程系统研究和工业中仍然存在一些令人难以解决的问题,因为它们需要的计算资源比台式机计算系统上容易获得的要大得多。多站点生产计划就是这样的问题。目前,文献中的大多数工作都集中在解决短站点(从几天到几周)内的单站点生产排序和资源分配问题。这些短期问题仍然是困难的组合问题。将现有的优化方法扩展到具有较长时间跨度的多站点问题会导致更难以解决的大规模问题,需要较长的计算时间才能生成可行的解决方案,并且在某些情况下,仅使用当前的优化技术无法解决。本文提出了一种解决多站点生产调度问题的替代优化方法。这种方法结合了两种方法(a)用于分解大规模优化模型的数学公式,以及(b)用于协作问题解决的基于代理的优化框架。分解方法利用数学编程技术将多站点问题划分为较小规模的优化子问题。基于代理的策略将不同的严格算法和启发式算法组合到协作式问题解决环境中,并使用一组计算机来搜索和识别良好的解决方案。更重要的是,与其他现有的优化技术相比,我们开发的基于主体的系统能够在更短的时间内解决大规模优化问题。一组代表性的多站点调度问题。这些问题是基准计划问题,在短期生产计划的背景下,文献中经常提到这些问题。我们通过将其解决方案与其他解决中小型多站点调度问题的现有方法进行比较,来评估和表征代理系统的性能。最后,我们解决了大型多站点问题的示例,其中一些问题无法通过替代性优化方法解决。我们证明了寻找这些问题的好的解决方案的代理系统的计算效率。

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