The elaboration of a methodology for determining the acceptability of detected cracks/flaws in a structure has a major practical importance in the overall assessment and life integrity of a structure. The relation given by fracture mechanics links a parameter which describes the stress intensity at a crack tip to a material characteristic - fracture toughness. This relation provides the possibility of assessing the fracture conditions of the structural elements with defects (cracks). An Engineering Critical Assessment is an analysis based on fracture mechanics principles, of whether or not a given flaw is safe from brittle fracture, fatigue, creep or plastic collapse under specified loading conditions. The paper presents some considerations on the designing and manufacturing process, taking into account structural assessment procedures using fracture mechanics. It also presents a study case - a steel monopole tower on which the method is applied, in order to assessing the possible discovered flaws in the designing phase. Ten types of flaws which can be discovered in the service time of the structure were assessed. Different types of locations were taken into account, thus resulting groups of flaws which were then assessed and compared.
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