In the recent two years we have developed a light weight and low power flight control system for model helicopters consisting of an attitude and heading reference system (AHRS), a navigator (INS) augmented with GPS, barometric altitude sensor and a magnetic sensor, a flight control computer (FCC) and bidirectional ground data links. The system has been tested on a commercial stunt flight model helicopter. The AHRS consists of three MEMS-gyros, two 2-axis MEMS accelerometers and a microcontroller performing the required sensor compensation and data processing to generate attitude angles and true rate and acceleration data of the flying platform. The heading angle is augmented with a 2-axis magnetic sensor. The AHRS is stunt flight capable. The INS integrates the acceleration data to obtain velocity and position data. All data are calculated in both the helicopter and the local earth frame with 50 Hz rate. The algorithm is augmented with GPS data for the lateral movement and with a barometric altitude sensor for the vertical movement. The barometric data are compensated for air pressure changes due to the helicopter main rotor. The FCC contains a set of control loops in order to stabilize the helicopter in all axis and to perform commanded velocity and position tasks. The sampling rate for the control loops is again 50 Hz allowing flight control with high bandwidth. Various safety features are implemented in the software. The bidirectional data link is based on a 2.4 GHz Bluetooth Class I RF-link with a 115 kBaud data rate. A dipole antenna is used on the helicopter; an automatically tracking patch antenna is used on the ground. For commanded velocity flight a standard 35 MHz RF-link is used. For data sampling, monitoring and mode control a laptop is used on the ground. Several operating modes are implemented ranging from commanded velocity flight to simple automatic stunt flight according to predefined flight tracks. The model helicopter is an ALIGN TREX 600 with 3 kg flight mass and a brushless electric motor. The rotor diameter is 1.40 m. The helicopter is able to carry a payload which mass depends on the size of the installed LiPo-cells and the purpose of the flight mission. The system has been tested in quite a few flight tests and missions. The helicopter is controlled safely up to wind loads of at least 5-6 Beaufort. Data and video captures will be presented. If permission is granted, a demonstration flight will be performed on the premises of the conference.
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