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Modeling the Influence Function on a Fused Silica Surface for CNC Bonnet Polishing Process

机译:模拟CNC阀帽抛光过程熔融石英表面的影响功能

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In the high-end optical instrument application, aspherical lenses have replaced spherical lenses and became a keycomponent owing to the aberration correction characteristic it benefits. Though aspherical lenses truly provide multipleadvantages, as long as the uncertainty and time-taking issue remain unsolved in CNC polishing process, the term “massproduction” will still be far from realization. In this paper, we have developed a method based on Preston’s equation andthe Hertz-Contact theorem (HCT) to construct the tool influence function (TIF), hoping to increase the convergence ofthe process result. We will also discuss how different tool offsets affect the polishing force against the workpiece. Wefirstly obtained velocity distribution between bonnet and workpiece from dynamics in polar coordinates, then applied theequivalent contacting-Young’s modulus in Hertz-Contact theorem to calculate the pressure distribution model.Subsequently, we conducted a series of experiments under IRP1000 by Zeeko Ltd. and avoided unstable outcomescaused by both machine vibration and deficient tool offset. We modified the parameters into five different feed rateswhile remaining the equivalent dwelling time, to create more observable features of material removed and further provedthe linearity relationship between the dwell time and the removal depth. We applied LP66 as the polishing pad and fusedsilica as the workpiece to acquire the experiment result.
机译:在高端光学仪器应用中,非球面镜片已取代球形镜片并成为钥匙由于像像差校正特性它的益处。虽然非球面镜片真正提供多个优点,只要不确定和时间问题在数控抛光过程中仍未解决,术语“质量”生产“仍然远未实现。在本文中,我们开发了一种基于普雷斯顿方程的方法赫兹接触定理(HCT)构建工具影响功能(TIF),希望增加收敛过程结果。我们还将讨论不同的工具抵消如何影响工件的抛光力。我们首先在极地坐标中从动态的发动机罩和工件之间获得速度分布,然后应用相当于赫兹接触定理中的杨氏模量来计算压力分布模型。随后,我们通过Zeeko Ltd.在IRP1000下进行了一系列实验,避免了不稳定的结果由机器振动和缺陷的工具偏移引起。我们将参数修改为五种不同的饲料速率虽然剩下等同的住宅时间,以创建更加可观察的材料特征,并进一步证明停留时间与去除深度之间的线性关系。我们将LP66应用为抛光垫并融合二氧化硅作为工件获取实验结果。

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