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Understanding the FLC prediction thanks to fine simulation with damage modelisation

机译:了解FLC预测,由于损坏造型的细微仿真

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Nowadays, FLC is widely used to determine the feasibility of stamped parts. A FLC is usually determined by the experimental Nakajima trials. However, operating conditions can influence the value of the FLC. Experimental trials tend to suffer from result variability (scatters, errors ...) and it is rather difficult to interpret the results and find the root causes of such or such phenomenon. The goal of this study is to investigate the influence of operating parameters of the Nakajima test on the FLC by using finite elements simulation. This paper is dedicated to the first phase of this study: define a rather reasonable model that is able to capture the main phenomena. Our goal is not to study and compare very complex plasticity models, that is a very important topic, but also an endless job. We want to build a robust, easy to understand, representative enough model. For that a solid element mesh as fine as CPU time allows was used (0.2 mm) in order to well represent the necking. The procedure used to identify the FLC is the same that for experimental determination. A virtual grid of 1mm on the upper skin is used to compute the strains and the inverse parabola fitting methods of the ISO 12004-2 standard is used to determine the FLC points. Damage was also considered in the model, as it allowed to get closer to analytical and experimental prediction. The damage parameters were a combination of data found in literature and of fitting with an experimental FLC. With this model the effect of thickness was highlighted. Globally it was consistent with what we can observe in a real Nakajima test but we noted a strange behaviour around the uniaxial tension path that need further work to be explained.
机译:如今,FLC广泛用于确定冲压部件的可行性。 FLC通常由实验的​​Nakajima试验确定。但是,操作条件可以影响FLC的值。实验试验倾向于遭受结果变异性(散击,错误......),并难以解释结果并找到此类或这种现象的根本原因。本研究的目的是通过使用有限元模拟来研究Nakajima试验在FLC上的操作参数的影响。本文致力于本研究的第一阶段:定义能够捕获主要现象的相当合理的模型。我们的目标不是学习和比较非常复杂的可塑性模型,这是一个非常重要的话题,也是一个无穷无尽的工作。我们希望建立一个强大,易于理解的代表性的模型。为固体元素网格作为CPU时间允许使用(0.2 mm)以便好代表缩颈。用于识别FLC的程序是与实验决定相同的方法。上皮上1mm的虚拟网格用于计算菌株,并且ISO 12004-2标准的逆抛物线拟合方法用于确定FLC点。该模型中也考虑了损坏,因为它允许更接近分析和实验预测。损伤参数是文献中发现的数据的组合,并用实验FLC配合。通过这种模型,厚度的效果突出显示。在全球范围内,它与我们可以在真正的Nakajima测试中观察到,但我们在需要进一步努力的单轴张力路径周围注意到一个奇怪的行为。

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