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Non-invasive inspection of heat exchanger tubes

机译:换热器管的非侵入性检查

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摘要

Two well-known methods for inspection of tubes and pipes are Acoustic Pulse Reflectometry (APR) and Guided Waves (GW). Both are based on probing the tubes/pipes using long range acoustic waves, either through the air in the tubes (APR) or the tube walls (GW). Both methods share the advantage of being non-traversing, enabling very short inspection times, on the order of 10 seconds per tube. In addition, each method has complementary advantages and disadvantages. APR for example can detect blockages and very small pinholes but is insensitive to Outer Diameter (OD) defects. GW, on the other hand, can detect OD faults but cannot easily distinguish pitting from through-holes. As opposed to APR, which has been applied to tube inspection for several years, GW has been used mainly for screening applications in large diameter pipes. In this paper we first present several recent developments in GW, giving an implementation that can fit into tubes as small as 3/4" and capable of detecting, classification and sizing of defects. We term this implementation Ultrasonic Pulse Reflectometry (UPR). We then show how a combined system containing both APR and UPR in a single probe provides a comprehensive solution to tube inspection, enabling very rapid inspection and capable of detecting all typical tube defects.
机译:检查管道和管道的两种众所周知的方法是声脉冲反射仪(APR)和引导波(GW)。两者都是基于使用长距离声波探测管/管,通过管中的空气(APR)或管壁(GW)。两种方法都具有非遍历的优势,从而实现非常短的检查时间,每管10秒钟。此外,每种方法都具有互补的优势和缺点。 APR例如可以检测堵塞和非常小的针孔,但对外径(OD)缺陷不敏感。另一方面,GW可以检测到OD故障,但不能轻易区分从通孔的点心。与APR相反,这已经应用于电影检验数年,GW主要用于筛选大直径管道的应用。在本文中,我们首先在GW中提出最近的几种发展,提供了可以适合小于3/4的管道的实施,并能够检测,分类和尺寸的缺陷。我们术语超声波脉冲反射测量(UPR)。我们然后,展示单个探头中包含APR和UPR的组合系统如何提供综合的管材检测解决方案,从而能够非常快速检查,并能够检测所有典型的管缺陷。

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