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Studying feasibility of paste and thickened tailings at laboratory scale - pilot thickeners

机译:实验室规模粘贴和加厚尾矿的可行性 - 先导增稠剂

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Thickening tailings until they reach a paste-consistency configuration is a process involving many factors. Lab scale work is required prior to studying the feasibility of paste thickening technologies for a given tailings. The global objective is to determine if a representative sample of non-thickened tailings can be engineered at laboratory scale to make paste; this work and its results will help determine the feasibility of the thickening process and the potential paste characteristics at industrial scale. This document aims to justify the need for this lab scale work and to provide information regarding lab scale paste thickeners by presenting the experiences obtained with an experimental lab-scale thickener. Studying the feasibility of a paste and thickened tailings (P&TT) alternative for a mine requires different types of laboratory and pilot scale tests. Many parameters and factors will affect the viability of these technologies for a given case. If we examine the most widely accepted theory, it seems that global design should flow 'upstream', starting from the storage area characteristics, stepping back to the piping requirements, and finally defining the thickening process to suit the required characteristics of the underflow. The characteristics of tailings are probably the most important of the factors affecting the viability of the whole process. Location determines the climate, and especially the geological and mineralogical properties of the deposits, but tailings should not be considered as a natural material. They are a waste product of the mining process and are affected by several other parameters: the process used to separate the ganguefrom the ore, the chemicals added during these processes, the characteristics of the water used, etc. Even during the lifetime of a mine, the tailings characteristics may change due to evolution of the mineral grade and the associated beneficiation process. All these arguments make tailings processing not only site dependant, but also time dependant. The design of a P&TT process to thicken the waste of a mine requires a strong phase of prior research to determine its feasibility; not all tailings are amenable to being 'engineered' to reach paste consistency. Even if they are, there are several parameters that can be modified, such as additives, dosage, solids percentage, rheological properties, etc. Thickener design should adapt to these requirements. However, few reference documents with procedures to design these pieces of equipment are available. It seems clear that producing paste at lab scale is imperative in order to have a first idea of how the tailings will behave after being thickened. In order to do this, having a bench scale thickener seems to be a good alternative. Static settling tests do not seem to resolve the need to determine underflow solid concentrations and overflow water characteristics. There is no reference bibliography to construct pilot units; in this study, an experimental column of 9 cm diameter is tested, operating in batch mode, providing a solid concentration for further tests.
机译:增厚尾矿直到它们达到粘贴 - 一致性配置是一种涉及许多因素的过程。在研究给定尾矿的粘贴增稠技术的可行性之前需要实验室比例工作。全球目标是确定是否可以在实验室规模设计非增厚尾矿的代表性样本以使粘贴;这项工作及其结果将有助于确定增稠过程的可行性以及工业规模的潜在粘贴特征。本文档旨在通过呈现使用实验实验室规模增稠剂获得的经验,为实验室规模工作的需求合理,并提供有关实验室粘贴增稠剂的信息。研究泥浆和加厚尾矿(P&TT)替代品的可行性需要不同类型的实验室和试验规模测试。许多参数和因素会影响这些技术的可行性给定案例。如果我们检查最广泛接受的理论,似乎全球设计应该从存储区域的特征开始“上游”,从踩回管道要求,最后定义增稠过程以适应下溢所需的特性。尾矿的特征可能是影响整个过程的活力的因素最重要的因素。位置决定了沉积物的气候,尤其是地质和矿物学性质,但尾矿不应被视为天然材料。它们是采矿过程的废物产物,受其他几个参数的影响:用于将矸石分离的过程,在这些过程中添加的化学物质,所使用的水的特性,即使在矿井的寿命期间也是如此,尾矿特性可能由于矿物质级的演变和相关的受益方法而变化。所有这些参数不仅使尾矿处理不仅依赖,而且依赖于时间。对矿井浪费的P&TT过程的设计需要先前研究的强期,以确定其可行性;并非所有的尾矿都是为了达到粘贴的稠度而达到的。即使它们是,也有几种参数可以进行修饰,例如添加剂,剂量,固体百分比,流变性能等。增稠剂设计应适应这些要求。但是,有很少有参考文件,用于设计这些设备的程序。似乎很明显,在实验室规模的生产浆料是必要的,以便在增厚后首先想到尾矿在尾矿会如何表现。为了做到这一点,拥有长凳增稠剂似乎是一个很好的替代方案。静态沉降试验似乎不解决需要确定下溢固浓度和溢流水特征的需要。没有参考书目构建试验单位;在该研究中,测试直径为9cm直径的实验栏,以批量模式运行,为进一步测试提供固体浓度。

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