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IMPROVEMENT OF CAVITATION SURGE IN A DOUBLE SUCTION CENTRIFUGAL PUMP BY USE OF CFD

机译:使用CFD改善双吸离心泵中的气穴冲击

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This paper discussed about suppressions of cavitation surge in a double suction centrifugal pump. In order to suppress the cavitation surge, CFD simulation was carried out. Cavitation surge was observed near the best efficiency point, and it was difficulty to operate the pump stably. The specific speed of the tested pump was about 81 [m~3/min, min~(-1), m] or 533 [ft., USGPM, min.~(-1)]. In general, the main cause of the cavitation surge is inlet reverse flows at the impeller inlet. In order to prevent the inlet reverse flow, two kinds of modification at the impeller inlet were applied. One was the reduction of impeller inlet area by using a suction ring, and the other was the reduction of impeller inlet diameter. To reduce the computational time, in CFD model, a half of the double suction centrifugal pump was modeled. CFD simulations were carried out using ANSYS CFX with the Rayleigh Preset cavitation model. It was confirmed that the head fluctuation caused by the cavitation phenomena was predicted qualitatively by use of unsteady CFD simulation in the original pump impeller. The head fluctuation was about the 16% of the time averaged head and the very low frequency was confirmed by the FFT analysis. In addition, the relationship between head characteristics and cavitation behavior was observed clearly. The objective of the suction ring was to eliminate the head fluctuations caused by the cavitation. It was concluded that the suction ring was very effective to prevent the cavitation surge. On the other hand, the decrease of impeller inlet diameter was effective to reduce the head fluctuations, which became half of that for the original pump impeller. As a result, it was suggested that the complete suppression of the cavitation surge by the reduction of impeller inlet diameter was difficult in this case. It was concluded that unsteady CFD simulations with cavitation model is very effective for clarification of the impeller inlet modification on the cavitation surge.
机译:本文讨论了如何抑制双吸离心泵中的气蚀现象。为了抑制空化浪涌,进行了CFD模拟。在最佳效率点附近观察到气蚀浪涌,并且很难稳定地操作泵。被测泵的比转速约为81 [m〜3 / min,min〜(-1),m]或533 [ft。,USGPM,min。〜(-1)]。通常,气蚀现象的主要原因是叶轮入口处的入口逆流。为了防止入口逆流,在叶轮入口处进行了两种修改。一种是通过使用吸入环减小叶轮入口面积,另一种是减小叶轮入口直径。为了减少计算时间,在CFD模型中,对一半的双吸离心泵进行了建模。使用ANSYS CFX和Rayleigh Preset空化模型进行CFD模拟。可以确定的是,通过在原始泵叶轮中使用不稳定CFD模拟,可以定性地预测由气蚀现象引起的扬程波动。磁头波动约为时间平均磁头的16%,并且通过FFT分析确认了非常低的频率。另外,清楚地观察了头部特征与气蚀行为之间的关系。抽吸环的目的是消除由气蚀引起的压头波动。结论是,吸环对防止气蚀浪涌非常有效。另一方面,减小叶轮入口直径可有效减少扬程波动,该波动是原始泵叶轮的扬程波动的一半。结果表明,在这种情况下,难以通过减小叶轮入口直径来完全抑制气蚀现象。得出的结论是,利用空化模型进行的不稳定CFD模拟对于阐明叶轮进气口对空化波动的影响非常有效。

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