Process for forming a coating on surfaces of metal ferrifeno transformation with control automatic adicao of nitrite in solutions of acid phosphate coating

摘要

In producing phosphate coatings upon a succession of ferrous metal surfaces by contacting them with a nitrite-containing aqueous acidic zinc phosphate solution, the solution is replenished with nitrite ion at a rate governed by the potential measured across a pair of redox electrodes immersed in the solution while contact is maintained between the solution and the surfaces. The solution may also contain calcium phosphate, oxidizing accelerator such as nitrate, non-oxidizing accelerators such as Cu, Ag, Ni and/or Co as well as simple and complex fluorides and salts of polyphosphoric acids. Replenishment with nitrite ion is initiated when the measured potential falls to a pre-selected value and is subsequently discontinued either a) when the measured potential rises above a higher pre-selected value or b) after a pre-selected time interval. Replenishment may be prevented during a further pre-selected time interval occurring immediately after the replenishing time interval. The redox electrodes may comprise a calomel and a Pt electrode. Alternatively Au-calomel or C-calomel systems may be used. The inert one of the pair of redox electrodes may be periodically cleaned by first rendering it anodic relative to a second inert electrode positioned adjacent thereto and subsequently rendering it cathodic relative to the second inert electrode. Fig.1 (not shown) illustrates a line wherein car parts are spray-treated as they are conveyed through a tunnel (4). They are cleaned with an aqueous solution of Na3PO4 or Na2CO3 (at 5), water rinsed (at 6 and 7), phosphate conversion coated (at 8), water rinsed (at 9), acid rinsed (at 10) e.g. with chromic acid to stabilize and passivate the conversion coating and oven dried (at 3) prior to painting. Fig. 2 (not shown) illustrates the spraying of workpieces (19, 20) with the phosphate solution as they move along a conveyer (1) circulation of the solution and addition of phosphate and replenishing NaNO2 from drums (28, 33) to the circulating solution. Fig. 3 (not shown) illustrates calomel and Pt redox electrodes (40, 41) triggering operation of a time switch (T1 or T2) to control a motor (32) which drives a pump (31) to deliver nitrite solution from a drum (33) to the phosphate solution. Switching mechanism controls cleaning of the electrode (41) with the aid of an auxiliary Pt electrode (42).