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Manufacturing process for coachbuildings and coachbuilding parts for lorries and other vehicles

机译:客车和其他车辆的客车和客车零件的制造工艺

摘要

In the fabrication of welded joints on body sheets of motor vehicles and suchlike sheet-metal parts by means of laser beams, the problem occurs that the body sheets are partly not dimensionally stable and partly spring back after the sheet has been worked into the desired shape, as result of which gaps partly arise between the sheet-metal parts to be joined. In an apparatus for laser welding with a robot having pressure grips, one advantage of laser welding, namely the high speed, cannot be utilised on account of the retaining and release of the grips. The laser welding of vehicle body parts and suchlike sheet-metal parts in a short time and with little mechanical complexity is possible owing to the fact that at least the sheet-metal part (38) which is not dimensionally stable is fixed in its desired shape by a master bed (38a), is brought into a mutual desired position with the other sheet-metal part (38b) to be welded, the sheet-metal parts (38, 38b) are tacked at discrete points to form a dimensionally stable body part, and then the sheet-metal parts (38, 38b) are firmly and tightly joined to one another by a laser seam weld, in the course of which the sheet (38b) facing the laser head (12) is melted through and the sheet (38) remote from the laser head is at least melted on. IMAGE
机译:在通过激光束在汽车的车身板和诸如此类的金属板部件上的焊接接头的制造中,出现以下问题:车身板在加工成期望的形状之后部分地尺寸不稳定并且部分地弹回。结果,在要连接的钣金零件之间部分地出现间隙。在具有压力夹具的机器人的激光焊接设备中,由于夹具的保持和释放,不能利用激光焊接的一个优点,即高速。由于至少将尺寸不稳定的金属板零件(38)固定在期望的形状上,因此可以在短时间内以很小的机械复杂度对车身零件和类似的金属板零件进行激光焊接。通过母床(38a)将其与另一个要焊接的钣金零件(38b)放置在一个共同的位置,将钣金零件(38、38b)钉在不连续的点上,以形成尺寸稳定的物体零件,然后通过激光缝焊将金属板零件(38、38b)牢固紧密地连接在一起,在此过程中,面向激光头(12)的金属板(38b)熔化,至少远离激光头的薄片(38)被熔化。 <图像>

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