Oxygen sensor element and manufacturing method thereof

摘要

An oxygen sensor element is provided which may be used in an oxygen sensor designed to measure the concentration of oxygen contained in exhaust gasses of an automotive internal combustion engine. The gas sensor element includes a solid electrolyte body, a target gas electrode, a reference gas electrode, and a catalytic layer formed over the target gas electrode. The catalytic layer is made of heat resisting ceramic grains which hold thereon catalytic metal grains whose average grain size is 0.3 to 2.0 &mgr;m, a weight of catalytic metal grains per unit area of the catalytic layer, as defined by projecting the target gas electrode on a plane, is 10 to 200 &mgr;g/cm². This facilitates the reaction of exhaust gasses such as H₂, NOx, and HC with O₂ over the target gas electrode, thus resulting in improved accuracy of a sensor output over a wide temperature range.