Knowledge of the coefficient of thermal expansion (CTE) of a ceramic material is important in many application areas. Whilst the CTE can be measured, it would be useful to be able to predict the expansion behaviour of multiphase materials.. There are several models for the CTE, however, most require a knowledge of the elastic properties of the constituent phases and do not take account ofthe microstructural features of the material. If the CTE could be predicted on the basis of microstructural information, this would then lead to the ability to engineer the microstructure of multiphase ceramic materials to produce acceptable thermal expansion behaviour. To investigate this possibility, magnesia-magnesium aluminate sp~el (MMAS) composites, consisting of a magnesia matrix and magnesium aluminate s~ne'l (MAS) particles, were studied. Having determined a procedure to produce MAS fr alumina and magnesia, via solid state sintering, magnesia-rich compositions wit ~ various magnesia contents were prepared to make the MMAS composites. Further, the l.1MAS composites prepared from different powders (i.e. from an alumina-magnesia mixture ahd from a magnesia-spinel powder) were compared. Com starch was added into the powder mixtures before sintering to make porous microstructures. Microstructural development and thermal expansion behaviour ofthe MMAS composites were investigated. Microstructures of the MAS and the MMAS composites as well as their porous bodies were quaritified from backscattered electron micrographs in terms of the connectivity of solids i.e. solid contiguity by means of linear intercept counting. Solid contiguity decreased with increasing pore content and varied with pore size, pore shape and pore distribution whereas the phase contiguity depended strongly on the chemical composition and was less influenced by porosity. ' The thermal expansion behaviour of the MAS and the MMAS composites between 100 and 1000 °C was determined experimentally. Variation in the CTE ofthe MAS relates to the degree of spinel formation while the thermal expansion of the MMAS composites depends strongly on phase content. However, the MMAS composites with similar phase compositions but made from different manufacturing processes showed differences in microstructural features and thermal expansion behaviour. Predictions of the CTE values for composites based on a simple rule-of-mixtures (ROM) using volume fraction were compared with the measured data. A conventional ROM accurately predicted the effective CTE of a range of dense alumina-silicon carbide particulate composites but was not very accurate for porous multiphase structures. It provided an upper bound prediction as all experimental values were lower. Hence, the conventional ROM was modified to take account of quantitative microstructural parameters obtained from solid contiguity. The modified ROM predicted lower values and gave a good agreement with the experimental data. Thus, it has been shown that quantitative microstructural information can be used to predict the CTE of multiphase ceramic materials with complex microstructures.
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机译:在许多应用领域中,了解陶瓷材料的热膨胀系数(CTE)非常重要。虽然可以测量CTE,但能够预测多相材料的膨胀行为将非常有用。但是CTE有几种模型,但是,大多数模型需要了解组成相的弹性特性,因此不需要考虑到材料的微观结构特征。如果可以基于微结构信息预测CTE,那么这将导致能够对多相陶瓷材料的微结构进行工程设计,以产生可接受的热膨胀性能。为了研究这种可能性,研究了由氧化镁基体和铝酸镁(MAS)颗粒组成的镁铝酸镁粉末(MMAS)复合材料。已经确定了通过固态烧结生产MAS氧化铝和氧化镁的方法,制备了具有各种氧化镁含量的富含氧化镁的组合物,以制备MMAS复合材料。此外,比较了由不同粉末(即由氧化铝-氧化镁混合物和氧化镁-尖晶石粉末制成)的1.1MAS复合材料。在烧结之前,将Com淀粉添加到粉末混合物中,以制成多孔微结构。研究了MMAS复合材料的微观结构发展和热膨胀行为。根据固体的连通性,即固体的连续性,通过线性截距计数,从反向散射电子显微照片对MAS和MMAS复合材料的微结构及其多孔体进行了定量分析。固相连续性随孔含量的增加而降低,并随孔径,孔的形状和孔分布的变化而变化,而相连续性则主要取决于化学成分,而受孔隙度的影响较小。 'MAS和MMAS复合材料在100到1000°C之间的热膨胀行为是通过实验确定的。 MAS CTE的变化与尖晶石形成的程度有关,而MMAS复合材料的热膨胀强烈取决于相含量。然而,具有相似相组成但由不同制造工艺制成的MMAS复合材料在微观结构特征和热膨胀性能方面存在差异。将基于使用体积分数的简单混合规则(ROM)的复合材料的CTE值预测与测量数据进行比较。传统的ROM可以准确预测一系列致密的氧化铝-碳化硅颗粒复合材料的有效CTE,但对于多孔多相结构而言却不是很准确。由于所有实验值均较低,因此提供了上限预测。因此,对常规ROM进行了修改,以考虑到从固体连续性获得的定量微观结构参数。修改后的ROM预测较低的值,并与实验数据良好吻合。因此,已经表明定量的微结构信息可以用于预测具有复杂的微结构的多相陶瓷材料的CTE。
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