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Setting of the operative processing window in injection moulding using a multi-optimization approach : experimental assessment

机译:使用多重优化方法设置注塑成型中的有效加工窗口:实验评估

摘要

The use of commercially available injection moulding simulation software’s allows us to predict the process response to the operating conditions defined. These codes can be used to define better injection conditions to use in specific situations, i.e., to optimize the process. Generally, this is an iterative procedure requiring the analysis of multiple outputs (pressures, temperatures, shear stresses profiles) supported by pre-established decision criteria. Most of the cases the taken options may lead to opposed results. In this sense the development of optimization methodologies are of paramount importance in order to facilitate the definition of processing windows in injection moulding. In this work the results obtained by the use of an automatic optimization methodology based on Multi-Objective Evolutionary Algorithms (EMOA), where an EMOA is linked to an injection moulding simulation code (CMOLD), will be assessed experimentally. For that purpose the processing conditions will be optimized for a desired process performance, where criteria, such as the evolution of the pressure inside the cavity, the maximum pressure level, the pressure work and the shrinkage, are taken into account. Some of the computational results obtained, selected from the set of optimized and non-optimized solutions, will be compared with the corresponding experimental results in order to validate the optimization approach used.
机译:使用市售的注塑成型仿真软件可以使我们预测工艺对定义的操作条件的响应。这些代码可用于定义在特定情况下使用的更好的注入条件,即优化过程。通常,这是一个迭代过程,需要分析由预先建立的决策标准支持的多个输出(压力,温度,切应力曲线)。在大多数情况下,采取的选择可能导致相反的结果。从这个意义上说,最优化方法的发展对于促进注塑过程中加工窗口的定义至关重要。在这项工作中,将通过实验评估通过使用基于多目标进化算法(EMOA)的自动优化方法所获得的结果,其中EMOA与注塑成型仿真代码(CMOLD)相关联。为了该目的,将针对期望的工艺性能优化处理条件,其中考虑诸如腔内压力的演变,最大压力水平,压力功和收缩的标准。从优化和非优化解决方案集中选择的一些计算结果将与相应的实验结果进行比较,以验证所使用的优化方法。

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