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Factors affecting the microwave coking of coals and the implications on microwave cavity design

机译:影响煤微波焦化的因素及其对微波腔设计的影响

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摘要

The work carried out in this paper assessed how processing conditions and feedstock affect the quality of the coke produced during microwave coke making. The aim was to gather information that would support the development of an optimised microwave coke making oven. Experiments were carried out in a non-optimised 2450 MHz cylindrical cavity. The effect of treatment time (15–120 min), power input (750 W–4.5 kW) and overall power input (1700–27,200 kWh/t) on a range of coals (semi-bituminous–anthracite) was investigated. Intrinsic reactivity, random reflectance, strength index and dielectric properties of the produced cokes were compared with those of two commercial cokes to assess the degree of coking produced in the microwave system.udOverall energy input and coal rank were found to be the major factors determining the degree of coking following microwave treatment. The dependency on coal rank was attributed to the larger amount of volatiles that had to be removed from the lower ranked coals, and the increasing dielectric loss of the organic component of the coal with rank due to increased structural ordering. Longer treatment times at lower powers or shorter treatment times at higher powers are expected to produce the same degree of coking.udIt was concluded that microwave coke making represents a potential step-change in the coking industry by reducing treatment times by an order of magnitude, introducing flexibility and potentially decreasing the sensitivity to quality requirement in the feedstock. The main challenges to development are the energy requirements (which will need to be significantly reduced in an optimised process) and penetration depth (which will require an innovative reactor design to maximise the advantage of using microwaves). Understanding and quantifying the rapidly changing dielectric properties of the coal and coke materials is vital in addressing both of these challenges.
机译:本文进行的工作评估了加工条件和原料如何影响微波焦炭生产过程中产生的焦炭质量。目的是收集信息,以支持优化微波焦炉的开发。实验是在未经优化的2450 MHz圆柱腔中进行的。研究了处理时间(15–120分钟),功率输入(750 W–4.5 kW)和总功率输入(1700–27,200 kWh / t)对一系列煤(半烟煤-无烟煤)的影响。将生产的焦炭的内在反应性,随机反射率,强度指数和介电性能与两种商业焦炭的内在反应性,随机反射率,介电性能进行了比较,以评估微波系统中焦化的程度。微波处理后的焦化程度。对煤等级的依赖性归因于必须从较低等级的煤中去除的大量挥发物,以及由于结构有序化而导致的煤有机成分随等级的介电损耗增加。预计在较低功率下较长的处理时间或在较高功率下较短的处理时间会产生相同程度的焦化。 ud结论是,微波焦炭的制造将焦化行业的数量减少了一个数量级,代表了焦化行业中的潜在步骤变化。 ,引入了灵活性,并有可能降低原料对质量要求的敏感性。发展的主要挑战是能量需求(在优化的过程中将需要显着降低能量需求)和穿透深度(这将需要创新的反应堆设计,以最大程度地利用微波)。了解和量化煤和焦炭材料迅速变化的介电特性对于应对这两个挑战至关重要。

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