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Computational modelling of non-equilibrium condensing steam flows in low-pressure steam turbines

机译:低压蒸汽轮机中非平衡凝结蒸汽流的计算模型

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摘要

The steam turbines play a significant role in global power generation. Especially, researchon low pressure (LP) steam turbine stages is of special importance for steam turbine man-ufactures, vendors, power plant owners and the scientific community due to their lowerefficiency than the high pressure steam turbine stages. Because of condensation, the laststages of LP turbine experience irreversible thermodynamic losses, aerodynamic lossesand erosion in turbine blades. Additionally, an LP steam turbine requires maintenancedue to moisture generation, and therefore, it is also affecting on the turbine reliability.Therefore, the design of energy efficient LP steam turbines requires a comprehensiveanalysis of condensation phenomena and corresponding losses occurring in the steam tur-bine either by experiments or with numerical simulations. The aim of the present workis to apply computational fluid dynamics (CFD) to enhance the existing knowledge andunderstanding of condensing steam flows and loss mechanisms that occur due to the irre-versible heat and mass transfer during the condensation process in an LP steam turbine.Throughout this work, two commercial CFD codes were used to model non-equilibriumcondensing steam flows. The Eulerian-Eulerian approach was utilised in which the mix-ture of vapour and liquid phases was solved by Reynolds-averaged Navier-Stokes equa-tions. The nucleation process was modelled with the classical nucleation theory, and twodifferent droplet growth models were used to predict the droplet growth rate. The flowturbulence was solved by employing the standard k-ε and the shear stress transport k-ωturbulence models. Further, both models were modified and implemented in the CFDcodes. The thermodynamic properties of vapour and liquid phases were evaluated withreal gas models.In this thesis, various topics, namely the influence of real gas properties, turbulence mod-elling, unsteadiness and the blade trailing edge shape on wet-steam flows, are studied withdifferent convergent-divergent nozzles, turbine stator cascade and 3D turbine stator-rotorstage. The simulated results of this study were evaluated and discussed together with theavailable experimental data in the literature. The grid independence study revealed thatan adequate grid size is required to capture correct trends of condensation phenomena inLP turbine flows. The study shows that accurate real gas properties are important for theprecise modelling of non-equilibrium condensing steam flows. The turbulence modellingrevealed that the flow expansion and subsequently the rate of formation of liquid droplet nuclei and its growth process were affected by the turbulence modelling. The losses wererather sensitive to turbulence modelling as well. Based on the presented results, it couldbe observed that the correct computational prediction of wet-steam flows in the LP turbinerequires the turbulence to be modelled accurately. The trailing edge shape of the LPturbine blades influenced the liquid droplet formulation, distribution and sizes, and lossgeneration. The study shows that the semicircular trailing edge shape predicted the smallestdroplet sizes. The square trailing edge shape estimated greater losses. The analysisof steady and unsteady calculations of wet-steam flow exhibited that in unsteady simulations,the interaction of wakes in the rotor blade row affected the flow field. The flowunsteadiness influenced the nucleation and droplet growth processes due to the fluctuationin the Wilson point.
机译:蒸汽轮机在全球发电中发挥着重要作用。尤其是,低压(LP)汽轮机级的研究由于其效率比高压汽轮机级低,因此对汽轮机制造商,销售商,电厂所有者和科学界特别重要。由于凝结,低压涡轮的最后阶段经历了不可逆的热力学损失,空气动力学损失和涡轮叶片的腐蚀。另外,低压蒸汽轮机由于会产生水分而需要维护,因此也影响了涡轮机的可靠性。因此,节能型低压蒸汽轮机的设计需要对凝结现象和蒸汽轮机中发生的相应损失进行综合分析。通过实验或数值模拟。本工作的目的是应用计算流体力学(CFD)来增强对LP蒸汽轮机冷凝过程中由于不可逆的热量和质量传递而产生的冷凝蒸汽流和损失机理的认识和了解。在这项工作中,使用两个商业CFD代码对非平衡冷凝蒸汽流进行建模。使用欧拉-欧拉方法,其中汽相和液相的混合物通过雷诺平均Navier-Stokes方程求解。用经典成核理论对成核过程进行建模,并使用两个不同的液滴生长模型预测液滴的生长速率。通过采用标准k-ε和切应力传递k-ω湍流模型解决了湍流问题。此外,两个模型都已在CFDcode中修改和实现。本文利用真实的气体模型对气相和液相的热力学性质进行了评估。本文分别研究了真实气体性质,湍流模型,不稳定和叶片后缘形状对湿蒸汽流动的影响。收敛-发散喷嘴,涡轮定子叶栅和3D涡轮定子-转子级。对这项研究的模拟结果进行了评估,并与文献中的可用实验数据进行了讨论。电网独立性研究表明,需要足够的电网尺寸来捕获低压透平流中凝结现象的正确趋势。研究表明,准确的真实气体特性对于非平衡冷凝蒸汽流的精确建模非常重要。湍流模型表明,湍流模型影响了流动扩展,液滴核的形成速率及其生长过程。损失对湍流建模也相当敏感。根据给出的结果,可以观察到低压涡轮机中湿蒸汽流的正确计算预测需要对湍流进行精确建模。 LP涡轮叶片的后缘形状影响液滴的配方,分布和大小以及损失的产生。研究表明,半圆形后缘形状预测了最小的液滴尺寸。方形后缘形状估计会有更大的损耗。对湿蒸汽流的稳态和非稳态计算分析表明,在非稳态模拟中,转子叶片排中尾流的相互作用会影响流场。由于威尔逊点的波动,流动的不稳定影响了成核和液滴的生长过程。

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    Patel Yogini;

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  • 年度 2016
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