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Organic devices for solid state lighting : technology and processing

机译:固态照明的有机设备:技术和加工

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摘要

The invention of the electrical generation of light 150 years ago by Thomas Swan changed the world fundamentally. Before, the circadian rhythm was determined by the natural light of the sun. All of a sudden, it became possible to bring light into the darkness without being dependent on the weak light of candles or paraffin lamps. Ever since, electrical light sources play a crucial role in modern society. In the early 20th century, the technology of fluorescent tubes was introduced in addition to incandescent bulbs. However, until today both these light sources comprise several disadvantages. The most fundamental deficiency of incandescent bulbs surely is their very low efficiency of about 15 lm/W, which results in a high amount of lost heat. Furthermore, their lifetime is limited to 1000-2000 hours. Due to this, they have to be replaced frequently and also can pose a safety risk if they are employed in traffic lights, for example. Fluorescent lights, however, offer a high efficiency of about 90 lm/W. Nevertheless, the unfavorable design limits their popularity especially in the private environment. Another disadvantage is the fact that fluorescent tubes mostly contain mercury, which leads to environmental problems if they brake or are improperly disposed. A universal light source has to fulfill a couple of requirements for different applications. The brightness and chromaticity should be tunable by the manufacturer and in addition to this, it should offer maximum flexibility in regard to the design. Furthermore, a high efficiency in order to save energy and minimize the heat loss is required for almost every application. Obviously, all these requirements together cannot be fulfilled by fluorescent tubes, energy saving lamps and even less by incandescent bulbs. A solution to this problem is the physical effect of electroluminescence (EL), which is the direct conversion of current to light. This concept is applied in light emitting diodes (LED). Especially organic LED (OLED) offer the potential to achieve all requirements of a universal light source as described above. In regard to lighting, OLED have tremendous advantages: They are thin, lightweight and generate a diffusive light which does not create sharp transitions from bright to dark areas. These properties do not only render OLED as promising candidates for general lighting, but also for applications such as signage, decorative lighting or automotive interior lighting. In theory, OLED can be manufactured in arbitrary shapes. In combination with a multitude of possible colors or even the dynamic tuning of the emission color, they are ideal solutions for advertising applications. Last but not least, OLED possess an enormous energy saving potential. It is generally acknowledged that OLED, in principle, have the capability to exceed the efficiencies of modern fluorescent tubes. This would result in a more economic consumption of energy and thus, direct benefit for the environment. During the manufacturing process, no heavy metals are required and the glass or plastic foil which is used as a substrate can be fully recycled. Therefore, OLED are promising candidates to substitute conventional light sources in many areas of application. Nevertheless, some challenges have to be mastered before OLED are ready for the introduction into the market. Many research groups worldwide are working on the improvement of OLED efficiencies, especially for white emitting devices. Other important aspects for OLED are their reliability and lifetime. These can be advanced by optimizing the charge carrier balance in the devices, the development of novel organic materials or the improvement of encapsulation technologies. In regard to the conception of pre-pilot systems for the manufacturing of devices on an industrial scale, the evaluation of different deposition technologies is a fundamental matter. In this work, the technology of organic vapor phase deposition (OVPD), which was invented by Prof. S. Forrest at Princeton University, is investigated. Monochrome and white emitting devices as well as organic single layers were fabricated. Due to the fact that OVPD is a relatively young technology compared to the established vacuum thermal evaporation (VTE), a primary goal of this work was to generate an understanding in regard to the impact of various process parameters on the performance of OLED. While for VTE systems, the tunable process parameters are mostly limited to the deposition rate, OVPD offers several precisely adjustable parameters such as deposition chamber pressure, substrate temperature and carrier gas flow. As of today, the influence of these variables on the organic thin films and devices is vastly unknown. The impact of various parameters during the gas phase deposition process was investigated in this work and in addition to this, crucial technological aspects for OVPD systems were identified.
机译:150年前,托马斯·斯旺(Thomas Swan)发明了光发电技术,从根本上改变了世界。以前,昼夜节律是由太阳的自然光决定的。突然之间,就有可能将光带入黑暗,而不必依赖于蜡烛或石蜡灯的弱光。从那时起,电光源在现代社会中起着至关重要的作用。在20世纪初期,除了白炽灯泡之外,还引入了荧光灯管技术。然而,直到今天,这两个光源都具有几个缺点。白炽灯泡最根本的缺陷无疑是其效率非常低,约为15 lm / W,这会导致大量的热量散失。此外,它们的寿命限于1000-2000小时。因此,它们必须经常更换,并且例如在交通信号灯中使用时也可能带来安全隐患。然而,荧光灯具有约90 lm / W的高效率。然而,不利的设计限制了它们的普及,尤其是在私人环境中。另一个缺点是荧光灯管中大多数都含有汞,如果制动或处理不当,则会导致环境问题。通用光源必须满足不同应用的几个要求。亮度和色度应由制造商调整,除此之外,它在设计方面应提供最大的灵活性。此外,几乎每种应用都需要高效以节省能源并使热量损失最小。显然,荧光灯,节能灯无法满足所有这些要求,白炽灯泡甚至不能满足所有这些要求。解决此问题的方法是电致发光(EL)的物理效应,即电流直接转换为光。该概念被应用于发光二极管(LED)。尤其是有机LED(OLED)具有实现如上所述通用光源所有要求的潜力。在照明方面,OLED具有巨大的优势:它们薄,轻便并且产生散射光,不会产生从明亮到黑暗区域的急剧过渡。这些特性不仅使OLED成为一般照明的有希望的候选者,而且使它们成为标牌,装饰性照明或汽车内部照明等应用的理想选择。从理论上讲,OLED可以制成任意形状。结合多种可能的颜色甚至是发射颜色的动态调整,它们是广告应用的理想解决方案。最后但并非最不重要的是,OLED具有巨大的节能潜力。通常认为,OLED原则上具有超越现代荧光灯管效率的能力。这将导致更经济的能源消耗,从而直接为环境带来好处。在制造过程中,不需要重金属,用作基材的玻璃或塑料箔可以完全回收。因此,OLED在许多应用领域中有望替代传统光源。然而,在准备好将OLED引入市场之前,必须应对一些挑战。全球许多研究小组正在致力于提高OLED效率,特别是对于发白光器件。 OLED的其他重要方面是其可靠性和使用寿命。这些可以通过优化器件中的载流子平衡,开发新型有机材料或改进封装技术来实现。关于用于工业规模的设备制造的预试系统的概念,不同沉积技术的评估是基本问题。在这项工作中,研究了普林斯顿大学S. Forrest教授发明的有机气相沉积(OVPD)技术。制作了单色和白色发光器件以及有机单层。由于与已建立的真空热蒸发(VTE)相比,OVPD是一项相对较年轻的技术,因此这项工作的主要目标是就各种工艺参数对OLED性能的影响产生一种了解。对于VTE系统,可调工艺参数主要限于沉积速率,而OVPD可提供几个精确可调的参数,例如沉积室压力,基板温度和载气流量。到目前为止,这些变量对有机薄膜和器件的影响还是非常未知的。在这项工作中,研究了气相沉积过程中各种参数的影响,此外,还确定了OVPD系统的关键技术方面。

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    van Gemmern Philipp;

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  • 年度 2008
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