Integrated quality control of the rotor discs of gas turbines of gas-compressor units by eddy-current and dye penetrant nondestructive testing

摘要

The features of the integrated diagnostics of the discs of gas turbines of gas-compressor units using eddy-current and dye-penetrant testing are considered. The effectiveness of the detection of the crack-type defects in HPT and LPT discs under the first tooth of the fir-tree slots of the discs along the contact line of the teeth of the comb and blade butt are demonstrated. The calculations of the stress-strain state allowed the estimation of the occurrence of cracks in the fir-tree slots of discs, as well as the service life of discs up to crack formation at extraordinary operating temperatures. Integrated quality control by eddy-current and color capillary nondestructive testing provides reliable crack detection in details without serious costs for mechanical preparation of items for inspection along with a substantial reduction of the labor-intensiveness and depth of the inspection.