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Multi-focal multiphoton lithography

机译:多焦点多光子光刻

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摘要

Multiphoton lithography (MPL) provides unparalleled capabilities for creating high-resolution, three-dimensional (3D) materials from a broad spectrum of building blocks and with few limitations on geometry, qualities that have been key to the design of chemically, mechanically, and biologically functional microforms. Unfortunately, the reliance of MPL on laser scanning limits the speed at which fabrication can be performed, making it impractical in many instances to produce large-scale, high-resolution objects such as complex micromachines, 3D microfluidics, etc. Previously, others have demonstrated the possibility of using multiple laser foci to simultaneously perform MPL at numerous sites in parallel, but use of a stage-scanning system to specify fabrication coordinates resulted in the production of identical features at each focal position. As a more general solution to the bottleneck problem, we demonstrate here the feasibility for performing multi-focal MPL using a dynamic mask to differentially modulate foci, an approach that enables each fabrication site to create independent (uncorrelated) features within a larger, integrated microform. In this proof-of-concept study, two simultaneously scanned foci produced the expected two-fold decrease in fabrication time, and this approach could be readily extended to many scanning foci by using a more powerful laser. Finally, we show that use of multiple foci in MPL can be exploited to assign heterogeneous properties (such as differential swelling) to micromaterials at distinct positions within a fabrication zone.
机译:多光子光刻(MPL)提供了无与伦比的功能,可从广泛的构建基块中创建高分辨率的三维(3D)材料,并且在几何形状,质量方面几乎没有限制,这对于化学,机械和生物学设计是至关重要的功能微缩模型。不幸的是,MPL对激光扫描的依赖限制了制造的速度,这使得在许多情况下生产大型,高分辨率的物体(例如复杂的微机,3D微流体等)不切实际。以前,其他人已经证明了这一点。使用多个激光焦点在多个位置同时并行执行MPL的可能性,但是使用阶段扫描系统指定制造坐标会导致在每个焦点位置产生相同的特征。作为瓶颈问题的更通用解决方案,我们在这里演示使用动态掩模进行焦点调制来执行多焦点MPL的可行性,该方法使每个制造站点都可以在较大的集成微缩模型中创建独立的(不相关的)特征。在此概念验证研究中,两个同时扫描的焦点使制造时间减少了预期的两倍,并且通过使用功能更强大的激光,该方法可以很容易地扩展到许多扫描焦点。最后,我们表明可以利用MPL中的多个焦点在加工区域内不同位置的微材料上分配异质特性(例如差异溶胀)。

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