Failure analysis on welded joints of 347H austenitic boiler tubes

摘要

Microstructural and thermo-mechanical analyses using the finite element method (FEM) were performed on the welded joint of 347H boiler tubes in a coal-fired power plant after 3600 h of operation. The cracks in the failed tube started on the inner surface of the heat-affected zone (HAZ). This area had a high hardness value and volume fraction of strain-induced martensite. The plastic deformation around the crack was concentrated near the grain boundaries. This failure occurred as the stabilizing effect disappeared due to carbide dissolution in the heat-affected zone, and plastic deformation and tensile residual stress were formed at the inner side due to the solidification contraction of the outer bead. (C) 2015 Elsevier Ltd. All rights reserved.