In present scenario all manufacturing companies and service providing companies approaching to work at optimal level and minimum defects as much as possible, for that their employees making effort day and night. Here we analyze their wheels and scrap material during manufacturing process. I concentrated on failure analysis of wheel during manufacturing process and conduct some tests on wheel such as weld shear strength test, nut rigidity test, air leak test, wheel static and dynamic test etc. but in our project work we focus on corner fatigue test and radial fatigue test. Blank size reduction process is implemented for eliminating failure from wheel in industries. This process helps in elimination of failure in manufacturing process and also to detect the problem. After analysis the failure, we expose the problem area and give appropriate solution and suggestion which results in the elimination of problem in wheel and also increase profit of industry by giving more scrap material as well as reduce the weight of the wheel.
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