Thixoforming of semi-solid AZ91D alloy with high solid fraction prepared by the RUE-based SIMA process

摘要

In the present study, semi-solid billets of AZ91D magnesium alloy were prepared by employing the repetitive upsetting-extrusion (RUE) based strain induced melt activation (SIMA) process. Thixoforming experiments were performed using semi-solid alloys experiencing various RUE temperatures and semi-solid reheating temperatures. The microstructure characterization and microhardness of the thixoformed products were investigated. Microstructure examination results indicated that semi-solid globular microstructure ensuring good thixotropic filling performance was prepared by applying the RUE-based SIMA method. Thixoformed components with good surface quality were obtained. Compared with the original as-cast alloy, significant grain refinement and microhardness improvement occurred in the thixoformed components. And the mean grain sizes and microhardness values were measured to be in the ranges of 11.81-23.84 mu m and Hv80.67-Hv90.65, respectively. By means of further comparison of microstructure and microhardness, the grain coarsening and microhardness reduction of the thixoformed components were verified by elevating the RUE deformation temperature and semi-solid remelting temperature. Furthermore, strengthening mechanisms during thixoforming involving the application of the RUE-based SIMA route were discussed in detail. The results showed that the comprehensive effect of fine grain strengthening, dispersion strengthening, and solid solubility strengthening should be responsible for microhardness improvement.