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Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

机译:感应热弯工艺对ASME SA312 Gr.TP304不锈钢管材组织和腐蚀性能的影响

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The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 0.075% were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel.
机译:由于汽车,航空航天,造船和化工厂等许多行业都需要使用管道,因此弯曲产品的使用量最近有所增加。弯曲过程是制造设备的必然步骤之一。感应加热弯曲是通过局部加热和压缩的压缩弯曲过程组成的。这项工作的重点是感应加热弯曲工艺对ASME SA312 Gr的性能的影响。 TP304不锈钢管。对贱金属和弯曲区域(包括拱顶,拱顶,上拱和下拱部分)进行了测试。使用光学显微镜和SEM分析微观结构。为了确定耐晶间腐蚀性能,进行了双回路电化学电位动能再活化(DL-EPR)试验和AST​​M A262惯例A和C试验。每个样品在标准的1.5i的标准下均显示出无金属夹杂物,并且感应热弯工艺并未影响合金中的非金属夹杂物。另外,所有弯曲试样的晶粒尺寸均比对应于母材的晶粒尺寸的ASTM 5号晶粒细,因此通过感应加热弯曲工艺弯曲的管的晶粒尺寸是可接受的。 ASME SA312 TP304不锈钢的过渡开始,弯曲和过渡结束区域的硬度略高于贱金属。通过ASTM A262实践A和C以及DL-EPR测试确定晶间腐蚀行为,并分别获得阶梯结构,0.3mm / y下的腐蚀速率和0.001±0.075%的敏化度(DOS)。也就是说,感应热弯曲工艺并未影响ASME SA312 TP304不锈钢的晶间腐蚀行为。

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