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Development of stamping simulation through all process

机译:全过程开发冲压仿真

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In order to manufacture car body parts by stamping without fracture, wrinkle and poor dimensional accuracy, it is necessary to define artificial shape and structural design suited to stamping, and take countermeasures against troubles into stamping die design. However, it is difficult to balance good commodity, cost and formability even if expert engineer does, correction and adjustment on physical dies, change of die design, sometimes change of artificial and structural design occur. In order to predict stamping troubles and take countermeasure into design, stamping simulation is most effective. By making database of material property and tuning of simulation parameter, prediction of fracture and wrinkle, occur in drawing process, has already come up to practical use and used in stamping process design. Moreover, development has been done to predict fracture, wrinkle and dimensional error through all stamping processes, suitable simulation parameter for bending and flanging process have been clarified, and the prospect of practical use was able to be set up now By practical use of stamping simulation, trial after manufacturing die has been reduced by countermeasures against fracture and wrinkle. Additionally, die shape had been optimized by spring-back analysis through all stamping processes, and dimensional accuracy can be improved.
机译:为了通过冲压制造车身部件而没有断裂,起皱和尺寸精度差,有必要定义适合冲压的人造形状和结构设计,并在冲压模具设计中采取对策。但是,即使专家工程师做到了,也很难在良好的商品,成本和可成形性之间取得平衡,对物理模具进行校正和调整,更改模具设计,有时进行人工和结构设计更改。为了预测冲压故障并采取对策,冲压仿真是最有效的。通过制作材料性能数据库和模拟参数的调整,在拉拔过程中发生断裂和起皱的预测,已经达到实用化并用于冲压工艺设计中。而且,已经进行了开发以预测所有冲压过程中的断裂,皱纹和尺寸误差,已经弄清了适合弯曲和翻边过程的模拟参数,并且现在已经可以为实际使用奠定基础。 ,通过减少断裂和皱纹的对策,减少了模具制造后的试验。此外,通过所有冲压过程的回弹分析可以优化模具形状,并可以提高尺寸精度。

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