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RUNNING-IN OF COMPLEX ENGINEERING SYSTEMS FROM THE VIEWPOINT OF RELIABILITY AND WEAR

机译:从可靠性和磨损角度看复杂工程系统的磨合

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Running-in was considered on the basis of reliability and wear concepts. Ways to reduce the wear of gears, accelerate the running-in of gearings and improve their quality were described. Surfaces formed during finishing and machine operation differ significantly in their quality. The differences concern the surface geometry, structure, properties and stress state of surface layers. During the initial period of friction unit operation the surface layers shift from their original state to the working one. The first period of running-in evolves during the breaking-in stage. It is characterized by the initial wear stage. One of the important tasks in wear resistance improvement is to make the transition to the working state of surfaces as quickly as possible. Three ways can be used to solve the problem, namely design, processing, and maintenance methods. The first group of methods comprises the selection of materials and coatings of friction pairs, provision of liquid lubrication conditions, selection of part shape and treatment techniques favoring the required contact state, keeping of optimal temperature regimes, etc. The following methods make up the second group: the improvement of the fabrication and assembling accuracy of a friction unit and the use of modern surface engineering techniques such as surface modification and coating deposition. The third group of methods involves the selection of optimal and reasonable velocity, load, and temperature regimes in order to accelerate running-in, then providing optimal service conditions. The running-in of surfaces is a long technological process. According to the data published elsewhere [1], the running-in of most of car friction units lasts no less than 30-40 hours and it lasts 60-100 hours for heavy-duty friction units such as power transmission parts. Spinners, twisters, and roving frames consist of many sections being about 15m long. For this reason their complete running-in evolves during operation under specific and often mild dynamic regimes. The failure flow parameter is the most reasonable when determining the duration of running-in for such machines. When the manufacturer assembles the machines only the short breaking-in of their mechanisms (reducers, gear boxes) is performed to check some output machine characteristics after assembling. This assessment is subjective, as a rule. Therefore, the duration of the running-in of single mechanisms is assessed together with the duration of the running-in of the machine as a whole. Original reducers are run-in during the breaking-in regime on benches involving open power flow. The regimes (time, load, etc.) differ essentially even for similar members produced by different manufacturers. As a rule, the duration and regimes of running-in are not substantiated from a scientific viewpoint and they are selected experimentally by manufacturers or proceeding from the market state. For example, the duration of the running-in of ring spinners is 1500 hours [2, 3].
机译:根据可靠性和磨损概念考虑磨合。描述了减少齿轮磨损,加速齿轮磨合并提高其质量的方法。在精加工和机器操作过程中形成的表面质量差异很大。差异涉及表面层的表面几何形状,结构,特性和应力状态。在摩擦单元运行的最初阶段,表面层从其原始状态转变为工作状态。磨合的第一阶段在磨合阶段发展。它的特征在于初始磨损阶段。改善耐磨性的重要任务之一是尽可能快地过渡到表面的工作状态。可以使用三种方法来解决问题,即设计,处理和维护方法。第一组方法包括选择摩擦副的材料和涂层,提供液体润滑条件,选择零件形状和有利于所需接触状态的处理技术,保持最佳温度范围等。第二组方法包括以下方法组:提高摩擦单元的制造和组装精度,以及使用现代表面工程技术,例如表面改性和涂层沉积。第三组方法涉及选择最佳和合理的速度,载荷和温度范围,以加快磨合,然后提供最佳的使用条件。表面的磨合是一个漫长的技术过程。根据在其他地方发表的数据[1],大多数汽车摩擦装置的磨合持续时间不少于30-40小时,而重型摩擦装置(如动力传递部件)的磨合持续60-100小时。细纱机,捻线机和粗纱机由许多大约15m长的部分组成。因此,它们的完全磨合是在特定的,通常是轻微的动态状态下进行的。在确定此类机器的磨合时间时,故障流参数是最合理的。当制造商组装机器时,仅进行其机构(减速器,齿轮箱)的短时磨合,以检查组装后的某些输出机器特性。通常,此评估是主观的。因此,将评估单个机构的磨合时间以及整个机器的磨合时间。原始减速器在涉及开放功率流的工作台上的磨合期间磨合。即使对于不同制造商生产的类似成员,机制(时间,负载等)也存在本质上的差异。通常,磨合的持续时间和方式从科学的角度不能得到证实,而是由制造商通过实验或从市场状态出发进行选择。例如,环锭细纱机的磨合时间为1500小时[2,3]。

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