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Effects of Pre-heat Treatment on Tribological Properties of DLC Film

机译:预热处理对DLC薄膜摩擦学性能的影响

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摘要

A diamond-like carbon (DLC) film exhibits excellent tribological properties. This type of film has an amorphous structure that is generally composed of hydrogen and carbon atoms, and it is the structure of sp~2- and sp~3-hybridized orbital carbon which brings about the extraordinary tribological properties of the DLC film. It is known that heating causes structural changes in a DLC film, and pre-heat treatment greatly affects the various properties of a DLC film. In this study, we focus on the effects of pre-heat treatment on the friction and wear properties of a hydrogenated DLC film and discuss the structural changes in the film. After pre-heat treatment, the tribological properties were evaluated using a ball-on-disk sliding tester. Our findings indicated that the friction and wear properties of the DLC film were improved by preheating up to 500℃. An as-deposited DLC film had a friction coefficient of approximately 0.15, whereas it was approximately 0.03 for a film pre-heated at 500℃. The structure of the DLC film was analyzed using micro-laser Raman spectroscopy. The analytic results of the Raman spectroscopy of the film surface showed that the G peak position had shifted toward a higher wave number. This result suggested that hydrogen had evolved from the DLC film because of pre-heat treatment. The half bandwidth of the G peak shifted toward a lower wave number with increases in the pre-heating temperature. This indicated that graphitization of the DLC film had been induced by pre-heat treatment. From these findings, we consider that the hydrogen evolution induced structural changes. Line analysis using micro-laser Raman spectroscopy was performed on a cross section of the pre-heated DLC film. The line analysis showed structural changes which were induced by hydrogen evolution, on the top of the DLC film. On the other hand, hydrogen evolution and graphitization were prevented inside the film, indicating that a gradient structure had been generated by pre-heat treatment. The low friction coefficient of the pre-heated DLC film was caused by graphitization of the DLC film surface. The graphite layer on the top of the film would induce lower shearing resistance at the sliding interface. This gradient structure of the DLC film plays an important role in improving the tribological properties of the pre-heated DLC film.
机译:类金刚石碳(DLC)膜具有出色的摩擦学性能。这种类型的膜具有通常由氢和碳原子组成的无定形结构,而正是sp〜2-和sp〜3-杂化的轨道碳的结构带来了DLC膜的非凡的摩擦学性能。已知加热导致DLC膜的结构变化,并且预热处理极大地影响了DLC膜的各种性能。在这项研究中,我们集中于预热处理对氢化DLC薄膜的摩擦和磨损性能的影响,并讨论该薄膜的结构变化。经过预热处理后,使用圆盘球形滑动测试仪评估摩擦性能。我们的发现表明,通过预热至500℃可以改善DLC膜的摩擦和磨损性能。沉积后的DLC薄膜的摩擦系数约为0.15,而在500℃下预热的薄膜的摩擦系数约为0.03。使用微激光拉曼光谱分析DLC膜的结构。膜表面的拉曼光谱分析结果表明,G峰位置已移向更高的波数。该结果表明,由于进行了预热处理,氢已经从DLC膜中放出。随着预热温度的升高,G峰的半峰宽移向更低的波数。这表明通过预热处理已经引起了DLC膜的石墨化。从这些发现,我们认为氢的释放引起结构变化。在预热的DLC膜的横截面上进行使用微激光拉曼光谱的线分析。线分析显示了在DLC膜顶部由氢逸出引起的结构变化。另一方面,防止了氢在膜内部的析出和石墨化,这表明通过预热处理已经产生了梯度结构。预热的DLC膜的低摩擦系数是由于DLC膜表面的石墨化引起的。薄膜顶部的石墨层会在滑动界面处引起较​​低的剪切阻力。 DLC膜的这种梯度结构在改善预热DLC膜的摩擦学性能方面起着重要作用。

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